fuel pump SUBARU LEGACY 1995 Service Service Manual

1
CHECK EXHAUST SYSTEM.
: Are there holes or loose bolts on exhaust
system?
: Repair exhaust system.
: Go to step 2.
2
CHECK AIR INTAKE SYSTEM.
: Are there holes, loose bolts or disconnec-
tion of hose on air intake system?
: Repair air intake system.
: Go to step 3.
B2M0047
3
CHECK FUEL PRESSURE.
1) Release fuel pressure.
(1) Remove fuel pump access hole lid located on the
right rear of trunk compartment floor (Sedan) or lug-
gage compartment floor (Wagon).
(2) Disconnect connector from fuel tank.
(3) Start the engine, and run it until it stalls.
(4) After stopping the engine, crank the engine for 5 to
7 seconds to reduce fuel pressure.
(5) Turn ignition switch to OFF.
B2M0047
2) Connect connector to fuel tank.
199
2-7ON-BOARD DIAGNOSTICS II SYSTEM
11. Diagnostics Chart with Trouble Code

OBD0711
3) Disconnect fuel delivery hose from fuel filter, and con-
nect fuel pressure gauge.
G2M0348
4) Start the engine and idle while gear position is neutral.
5) Measure fuel pressure while disconnecting pressure
regulator vacuum hose from intake manifold.
: Fuel pressure:
226—275 kPa (2.3—2.8 kg/cm2,
33—40 psi)
: Go to next step.
: Repair the following items.
Fuel pressure too high
Clogged fuel return line or bent
hose
Fuel pressure too low
Improper fuel pump discharge

Clogged fuel supply line
6) After connecting pressure regulator vacuum hose, mea-
sure fuel pressure.
: Fuel pressure:
157—206 kPa (1.6—2.1 kg/cm2,
23—30 psi)
: Go to step 4.
: Repair the following items.
Fuel pressure too high
Faulty pressure regulator

Clogged fuel return line or bent
hose
Fuel pressure too low
Faulty pressure regulator

Improper fuel pump discharge

Clogged fuel supply line
WARNING:
Before removing fuel pressure gauge, release fuel
pressure.
NOTE:

If fuel pressure does not increase, squeeze fuel return
hose 2 to 3 times, then measure fuel pressure again.

If out of specification as measured at step 6), check or
replace pressure regulator and pressure regulator vacuum
hose.
200
2-7ON-BOARD DIAGNOSTICS II SYSTEM
11. Diagnostics Chart with Trouble Code

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

No. Load
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-6 Headlight LH
MB-7Diode (Lighting)
Lighting switch
MB-8Combination meter
Headlight RH
MB-9Combination meter
Door lock timer
Luggage room light
Radio
Room light
MB-10 A/C relay holder
ALT-1 Combination meter
IG A/C relay holder
STCruise control module
Engine control module
Inhibitor switch
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13 Remote control rearview mirror switch
FB-14AT shift lock control module
Combination switch
Front washer motor
Front wiper motor
Rear washer motor
Rear wiper motor
Rear wiper relay
FB-15 Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switchNo. Load
FB-18AT shift lock control module
Inhibitor switch
FB-19 Hazard switch
FB-20Combination meter
Mode control panel
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
FRESH/RECIRC actuator
Mode actuator
Power window relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
FB-34License plate light LH
License plate light RH
Rear combination light LH
Rear combination light RH
Rear finisher light LH
Rear finisher light RH
FB-35Cruise control main switch
Cruise control module
24
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
104
6-3WIRING DIAGRAM
7. Electrical Unit Location

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

No. Load
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-6 Headlight LH
MB-7Diode (Lighting)
Lighting switch
MB-8Combination meter
Headlight RH
MB-9Combination meter
Door lock timer
Luggage room light
Radio
Room light
MB-10 A/C relay holder
ALT-1 Combination meter
IG A/C relay holder
STCruise control module
Engine control module
Inhibitor switch
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13 Remote control rearview mirror switch
FB-14AT shift lock control module
Combination switch
Front washer motor
Front wiper motor
Rear washer motor
Rear wiper motor
Rear wiper relay
FB-15 Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switchNo. Load
FB-18AT shift lock control module
Inhibitor switch
FB-19 Hazard switch
FB-20Combination meter
Mode control panel
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
FRESH/RECIRC actuator
Mode actuator
Power window relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
FB-34License plate light LH
License plate light RH
Rear combination light LH
Rear combination light RH
Rear finisher light LH
Rear finisher light RH
FB-35Cruise control main switch
Cruise control module
24
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
104
6-3WIRING DIAGRAM
7. Electrical Unit Location

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

No. Load
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-6 Headlight LH
MB-7Diode (Lighting)
Lighting switch
MB-8Combination meter
Headlight RH
MB-9Combination meter
Door lock timer
Luggage room light
Radio
Room light
MB-10 A/C relay holder
ALT-1 Combination meter
IG A/C relay holder
STCruise control module
Engine control module
Inhibitor switch
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Ignition coil
Transmission control module
FB-6Side marker light LH
Side marker light RH
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13 Remote control rearview mirror switch
FB-14AT shift lock control module
Combination switch
Front washer motor
Front wiper motor
Rear washer motor
Rear wiper motor
Rear wiper relay
FB-15 Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switchNo. Load
FB-18AT shift lock control module
Inhibitor switch
FB-19 Hazard switch
FB-20Combination meter
Mode control panel
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
FRESH/RECIRC actuator
Mode actuator
Power window relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
FB-34License plate light LH
License plate light RH
Rear combination light LH
Rear combination light RH
Rear finisher light LH
Rear finisher light RH
FB-35Cruise control main switch
Cruise control module
24
6-3WIRING DIAGRAM
6. Wiring Diagram