horn SUBARU LEGACY 1995 Service Repair Manual

G5M0328
6) Align center of roll connector. (with airbag model)

CAUTION:
Ensure that front wheels are set in straight-forward
direction.
7) Set steering wheel to neutral and install it onto steering
shaft.
Tightening torque:
34±5 N⋅m (3.5±0.5 kg-m, 25.3±3.6 ft-lb)
Column cover-to-steering wheel clearance:
2 — 4 mm (0.08 — 0.16 in)
CAUTION:
Insert roll connector guide pin into guide hole on lower
end of surface of steering wheel to prevent damage.
Draw out airbag system connector, horn connector
and cruise control connectors from guide hole of
steering wheel lower end. (with airbag model)
8) Install airbag module to steering wheel. (with airbag
model)
WARNING:
Always refer to 5-5 [W3B1] before performing the ser-
vice operation.
14
4-3SERVICE PROCEDURE
2. Tilt Steering Column

A: REMOVAL
1. DRIVER SIDE
1) Set front wheels in straight ahead position.
2) Turn ignition switch off.
3) Disconnect ground cable from battery and wait for at
least 20 seconds before starting work.
G5M0307
4) Remove covers from both sides of steering wheel.
Using TORX®BIT T30 (Tamper resistant type), remove
four TORX®bolts.
G5M0308
5) Disconnect airbag and horn connectors on back of air-
bag module.
6) Refer to“CAUTION”for handling of a removed airbag
module.
2. PASSENGER SIDE
1) Remove instrument panel.
12
5-5SERVICE PROCEDURE
3. Airbag Module

G5M0308
6) Disconnect airbag connector and horn connector on
back of airbag module. Remove airbag module, and place
it with pad side facing upward.
G5M0332
7) Using steering puller, remove steering wheel.
CAUTION:
Do not allow connector to interfere when removing
steering wheel.
B5M0106
8) Remove steering column covers.
9) Removing two retaining screws, remove combination
switch.
B: ADJUSTMENT
1. CENTERING ROLL CONNECTOR
Before installing combination switch and steering gearbox,
make sure to center roll connector built into combination
switch.
1) Make sure that front wheels are positioned straight
ahead.
2) Install gearbox, steering shaft and combination switch
properly. Turn roll connector pinclockwiseuntil it stops.
B5M0107A
3) Then, back off roll connector pin approximately 2.65
turns until“CENTER”appears on indicator with“”marks
aligned.
19
5-5SERVICE PROCEDURE
7. Combination Switch

Front wiper
motorInput 12 V—54 W or less
Rear wiper motor Input 12 V—42 W or less
Front washer
motorPump type Centrifugal
Input 12 V—36 W or less
Rear washer
motorPump type Centrifugal
Input 12 V—36 W or less
Horn12 V—350 Hz
Cigarette lighter Input 12 V—120 W
Rear window
defoggerInput 12 V—160 W
Indicator light 12 V—50 mA
3
6-2SPECIFICATIONS
1. Body Electrical

B6M0349
15. Horn and Cigarette Lighter
A: REMOVAL AND INSTALLATION
1. HORN
1) Open the engine hood.
2) Disconnect connector of horn.
3) Remove the horn.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
CAUTION:
After installing horn, connect connector, fit firmly wir-
ing harness to prevent from disconnecting due to
vibration.
B6M0124
2. HORN SWITCH (HORN PAD)
1) Remove screw which secures horn switch (steering
pad) to the base of steering wheel.
2) Remove horn switch (steering pad) from steering wheel
while disconnecting connector.
B6M0350A
3. CIGARETTE LIGHTER
1) Remove center panel from instrument panel. 5-4 [W1A0].>
2) Disconnect connector from cigarette lighter.
3) Turn illumination socket 45°counterclockwise and
remove it.
4) Loosen nut, and then remove cigarette lighter body.
CAUTION:

Align socket with cutout portion of instrument panel
during installation.

In case of replacing cigarette lighter, use genuine
part only and always replace both plug and socket
combination.
37
6-2SERVICE PROCEDURE
15. Horn and Cigarette Lighter

B: INSPECTION
1. HORN SWITCH
Ensure that horn switch is free from the following defects:
1) Burned or shorted contacts
2) Broken or weak spring
3) Damaged harness
4) Worn or corroded mating surface of horn plate
B6M0126A
2. HORN RELAY
Check continuity between terminals as indicated in table
below, when connecting the battery to terminals No. 1 and
No. 2.
When current flows. Between terminals
No. 2 and No. 3Continuity exists.
When current does not flow. Between terminals
No. 2 and No. 3Continuity does not
exist.
Between terminals
No. 1 and No. 2Continuity exists.
B6M0127
3. HORN
Make sure that horn sounds when battery voltage is
applied between connector terminal and horn body.
4. CIGARETTE LIGHTER
1) Remove plug. Then, check element’s contact for wear,
and element for accumulation of ashes, foreign particles,
etc.
2) Check element for discontinuity.
3) Remove socket and clean element. Then, check for
wear or foreign particles on element’s contact and mating
surface.
4) Ensure that cigarette lighter returns within 20 seconds
after it is turned to ON.
16. Power Window
A: REMOVAL AND INSTALLATION
1. MAIN SWITCH, SUB SWITCH AND POWER
WINDOW MOTOR
Refer to 5-2 [W2A2] as for removal and installation of
power window main switch, sub switch and motor.
NOTE:
To remove the power window motor, it is necessary to dis-
assemble the door component parts.
38
6-2SERVICE PROCEDURE
16. Power Window

B: INSPECTION
1. HORN SWITCH
Ensure that horn switch is free from the following defects:
1) Burned or shorted contacts
2) Broken or weak spring
3) Damaged harness
4) Worn or corroded mating surface of horn plate
B6M0126A
2. HORN RELAY
Check continuity between terminals as indicated in table
below, when connecting the battery to terminals No. 1 and
No. 2.
When current flows. Between terminals
No. 2 and No. 3Continuity exists.
When current does not flow. Between terminals
No. 2 and No. 3Continuity does not
exist.
Between terminals
No. 1 and No. 2Continuity exists.
B6M0127
3. HORN
Make sure that horn sounds when battery voltage is
applied between connector terminal and horn body.
4. CIGARETTE LIGHTER
1) Remove plug. Then, check element’s contact for wear,
and element for accumulation of ashes, foreign particles,
etc.
2) Check element for discontinuity.
3) Remove socket and clean element. Then, check for
wear or foreign particles on element’s contact and mating
surface.
4) Ensure that cigarette lighter returns within 20 seconds
after it is turned to ON.
16. Power Window
A: REMOVAL AND INSTALLATION
1. MAIN SWITCH, SUB SWITCH AND POWER
WINDOW MOTOR
Refer to 5-2 [W2A2] as for removal and installation of
power window main switch, sub switch and motor.
NOTE:
To remove the power window motor, it is necessary to dis-
assemble the door component parts.
38
6-2SERVICE PROCEDURE
16. Power Window

B6M0154A
B: REMOVAL AND INSTALLATION
1. CRUISE CONTROL MAIN SWITCH
1) Remove screws which secure meter visor.
2) Remove meter visor from instrument panel while dis-
connecting connectors.
3) Remove cruise control main switch from meter visor.
B6M0357A
2. CRUISE CONTROL COMMAND SWITCH
1) Remove screw which secures horn pad to the base of
steering wheel.
2) Remove horn pad from steering wheel while discon-
necting connector.
3) Disconnect connector of cruise control command
switch.
4) Remove screws which secure cruise control command
switch to steering wheel, and then remove command
switch.
WARNING:
Refer to 5-5 when removing or installing the module
from the airbag equipped model.
B6M0156
3. ACTUATOR
1) Loosen nut which secures cruise control cable end to
throttle cam, and then remove cable from engine throttle
cam.
2) Remove clip bands from cruise control cable.
CAUTION:

Be careful not to apply excessive load to the wire
cable when adjusting and/or installing; otherwise, the
actuator may be deformed or damaged.

Do not bend cable sharply with a radius less than
100 mm (3.94 in); otherwise, cable may bend
permanently, resulting in poor performance.

When installing cable, be careful not to sharply bend
or pinch the inner cable; otherwise, the cable may
break.
48
6-2SERVICE PROCEDURE
21. Cruise Control

C: FUNCTION TEST
1. SECURITY SYSTEM OPERATION
1) Fully open all the door windows.
2) Turn the ignition switch to OFF and remove ignition key
from ignition switch.
3) Get out of the vehicle and lock the driver’s door using a
ignition key.
4) Check that the security indicator light illuminates.
5) When the security indicator light illuminates, wait for 30
seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
6) Unlock the driver’s door using the inside lock knob and
open the door.
Ensure that:
(1) the horn sounds and headlights flash intermittently
at 0.2 sec. ON and 0.6 sec. OFF. intervals, and
(2) the engine will not start even if the ignition switch
is turned to START.
7) Unlock the driver’s door one time using the ignition key.
Ensure the horn and headlights turn off.
8) Close and lock the driver’s door without using a ignition
key. (Set the inside lock knob to LOCK and then close the
door while lifting the outer handle).
Check that the security indicator light illuminates continu-
ously.
9) Within 30 seconds after the above step 8), unlock the
rear LH door using the inside lock knob and open the door.
Check that the security indicator light flashes at 0.5 sec.
intervals.
10) Close the rear LH door and lock the door using the
inside lock knob.
Check that the security indicator light illuminates continu-
ously.
11) Perform the above steps 9) and 10) on the rear RH
door and front RH door.
12) Within 30 seconds after above step 11) has been
finished, pull the engine hood opener lever and open the
engine hood.
Check that the security indicator light flashes at 0.5 sec.
intervals.
13) Close the engine hood completely.
Check that the security indicator light illuminates continu-
ously.
59
6-2SERVICE PROCEDURE
22. Security System

14) Within 30 seconds after the above step 13), pull the
trunk lid opener lever and open the trunk lid (SEDAN); or
unlock the rear gate by operating the driver’s door inside
lock knob and open the rear gate (WAGON).
Check that the security indicator light flashes at 0.5 sec.
intervals.
15) Close the trunk lid completely (SEDAN); or close the
rear gate and lock by locking the driver’s door using a igni-
tion key (WAGON).
Check that the security indicator light illuminates continu-
ously.
16) When the security indicator light illuminates
continuously, wait for 30 seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
17) Unlock the trunk lid (SEDAN) or rear gate (WAGON)
using a ignition key and open.
Check that the horn and headlights do not operate.
18) Close the trunk lid (SEDAN) or rear gate (WAGON).
19) Unlock and then lock the driver’s door using a ignition
key and wait for 30 seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
20) Only WAGON model; unlock and then lock the rear
gate using a ignition key and wait for 30 seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
21) Unlock the front RH door using a ignition key and open
the door.
Check that the horn and headlights do not operate.
After finishing the above checks, ensure that security sys-
tem’s function is correct.
60
6-2SERVICE PROCEDURE
22. Security System