check engine SUBARU LEGACY 1996 Service Repair Manual

2. Generator
Turn ignition switch ON
(engine OFF).
Check if charge bulb
comes on.
YES
NO
Disconnect generator
body harness
connector.
Turn ignition switch to
“START.”(engine starts.)Check if charge bulb
comes on when terminal
(L) of body harness
connector is grounded.
YES
NO
Replace charge bulb.
Check IC regulator.
Check positive terminal
of diode.
Check if charge bulb is
OFF while engine idles.
NO
YES (Remains ON or blinks.)
Check or replace fan belt.
Check generator.
Check S or BAT terminal for improper
contact.
Measure VB* of battery
while running engine at
1,500 rpm.15.5 V is less than VB.
Replace IC regulator
assembly.
VB is less
than 12.5 V.12.5 V is less than or equal to VB, and
VB is less than or equal to 15.5 V.
Check IC regulator as a
single unit.
Turn light switch ON
while engine idles.Check if charge bulb
comes on.
YES
NO
No problems
Check diode assembly.
*: Terminal voltage







37
6-1DIAGNOSTICS
2. Generator

1. Body Electrical
A: SPECIFICATIONS
BatteryReserve capacity 82 minutes (MT), 100 minutes (AT)
Cold cranking ampere 430 amperes (MT), 490 amperes (AT)
Fuse10 A, 15 A, 20 A
Combination
meterSpeedometer Electric pulse type
Tachometer Electric impulse type
Water temperature gauge Thermistor cross coil type
Fuel gauge Resistance cross coil type
Charge indicator light 12 V—1.4 W
Brake fluid level warning/parking brake indicator light 12 V—1.4 W
AT oil temperature warning light (AWD only) 12 V—1.4 W
A.B.S. warning light 12 V—1.4 W
CHECK ENGINE warning light
(Malfunction indicator lamp)12 V—1.4 W
Oil pressure warning light 12 V—1.4 W
AIRBAG system warning light 12 V—1.4 W
Low fuel warning light 12 V—3W
FWD indicator light 12 V—1.4 W
TCS warning light 12 V—1.4 W
TCS indicator light 12 V—1.4 W
Turn signal indicator light 12 V—1.4 W (2 pieces)
Seat belt warning light 12 V—1.4 W
Door open warning light 12 V—1.4 W
Headlight beam indicator light 12 V—1.4 W
Meter illumination light12 V—3 W (2 pieces)
12 V—3.4 W (4 pieces)
Headlight 12 V—60/55 W (Halogen)
Front clearance light 12 V—5W
Turn signal lightFront 12 V—21 W
Rear 12 V—21 W
Tail/Stop light 12 V—5/21 W
Back-up light 12 V—21 W
High-mount stop light12 V—18 W (SEDAN), 12 V—13 W
(WAGON)
License plate light 12 V—5W
Room light 12 V—8W
Trunk room light (SEDAN) 12 V—5W
Luggage room light (WAGON) 12 V—5W
Spot light 12 V—8 W (2 pieces)
Glove box light 12 V—3.4 W
Ash tray illumination light 12 V—1.7 W
Selector lever illumination light (AT model) 12 V—1.7 W
2
6-2SPECIFICATIONS
1. Body Electrical

G6M0112
2. DEFOGGER RELAY
Check continuity between terminals as indicated in table
below, when connecting the battery to terminal No. 1 and
No. 3.
When current flows.Between terminals
No. 2 and No. 4Continuity exists.
When current does not flow.Between terminals
No. 2 and No. 4Continuity does not
exist.
Between terminals
No. 1 and No. 3Continuity exists.
G6M0135
3. HEAT WIRES
1) Start the engine so that battery is being charged.
2) Turn defogger switch to ON.
3) Check each heat wire at its center position for discon-
tinuity by setting direct current voltmeter.
Normal indication is about 6 volts.
G6M0136
NOTE:
When measuring voltage, wind a piece of tin foil around the
tip of the tester probe and press the foil against the wire
with your finger.
32
6-2SERVICE PROCEDURE
12. Rear Window Defogger

B: BULB REPLACEMENT
B6M0348A
1Tachometer and temperature
gauge illumination

2Oil pressure

3CHECK ENGINE (Malfunction Indi-
cator Light)

4Tachometer illumination

5Turn signal (RH)

6Headlight beam
7Door open

8Seat belt

9TCS (Operation indicator)

10Turn signal (LH)

11Speedometer illumination

12Speedometer and fuel gauge illumi-
nation
13Low fuel

14Charge

15Brake fluid level/parking brake

16FWD

17AT oil temperature

18ABS

19TCS (Warning)
34
6-2SERVICE PROCEDURE
13. Combination Meter

B6M0375A
B: INSPECTION
1. STARTER INTERRUPT RELAY
1) Disconnect connector of starter interrupt relay.
2) Connect battery to terminal No.1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 1 and No. 2Continuity exists.
G6M0134
2. HEADLIGHT ALARM RELAY
1) Disconnect connector of headlight alarm relay.
2) Connect battery to terminal No. 1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
Between terminals
No. 3 and No. 4Continuity exists.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 3 and No. 4Continuity does not
exist.
Between terminals
No. 1 and No. 2Continuity exists.
B6M0376
3. ENGINE HOOD SWITCH
1) Disconnect connector of engine hood switch.
2) Check continuity between terminals when push rod is
pushed in 1.5 mm (0.059 in) of its stroke.
Terminal
Switch position12
When push rod is
pushed in.
When push rod is
released.
56
6-2SERVICE PROCEDURE
22. Security System

C: FUNCTION TEST
1. SECURITY SYSTEM OPERATION
1) Fully open all the door windows.
2) Turn the ignition switch to OFF and remove ignition key
from ignition switch.
3) Get out of the vehicle and lock the driver’s door using a
ignition key.
4) Check that the security indicator light illuminates.
5) When the security indicator light illuminates, wait for 30
seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
6) Unlock the driver’s door using the inside lock knob and
open the door.
Ensure that:
(1) the horn sounds and headlights flash intermittently
at 0.2 sec. ON and 0.6 sec. OFF. intervals, and
(2) the engine will not start even if the ignition switch
is turned to START.
7) Unlock the driver’s door one time using the ignition key.
Ensure the horn and headlights turn off.
8) Close and lock the driver’s door without using a ignition
key. (Set the inside lock knob to LOCK and then close the
door while lifting the outer handle).
Check that the security indicator light illuminates continu-
ously.
9) Within 30 seconds after the above step 8), unlock the
rear LH door using the inside lock knob and open the door.
Check that the security indicator light flashes at 0.5 sec.
intervals.
10) Close the rear LH door and lock the door using the
inside lock knob.
Check that the security indicator light illuminates continu-
ously.
11) Perform the above steps 9) and 10) on the rear RH
door and front RH door.
12) Within 30 seconds after above step 11) has been
finished, pull the engine hood opener lever and open the
engine hood.
Check that the security indicator light flashes at 0.5 sec.
intervals.
13) Close the engine hood completely.
Check that the security indicator light illuminates continu-
ously.
60
6-2SERVICE PROCEDURE
22. Security System

D: BASIC DIAGNOSTICS PROCEDURE
Start security system check.
Fully open all door windows and turn ignition switch OFF.
Take key out of ignition, exit vehicle and lock driver’s door.
Indicator light illuminates.
OK The light flashes.
 The light does not
illuminate.
Check indicator harness.
Check security indicator light.
Check driver’s door key cylinder lock/unlock switch.
Check security control module.
Check whether switch input signal remains UNLOCK.
Check wiring harness.
Check switch input signals.
(Harnesses and switches separately)
(Tamper, door, hood, trunk and rear gate
switch)Check security control module.
Wait for 30 seconds.
Indicator light flashes at long intervals (0.2 sec. ON and 2.4 sec.
OFF).
OK
 Not OK
Check security control module.
Unlock driver’s door using the inside lock knob and open door.
The horn sounds and headlights flash intermittently at 0.2 sec. ON
and 0.6 sec. OFF intervals.
The engine will not start even if the ignition switch is turned to
START. Indicator lamp goes out.
OK Starter motor runs.
 All are not OK.
Check driver’s door switch.
Check wiring harness.
Check security control module.
 Horn is not OK.
Check horn
operation by
pushing horn pad
on steering wheel.
OK
 Not OK
Check horn.
Check horn relay.
Check security control module.
Check harness between horn relay and security control module.
 Headlights are not
OK.
Check headlights
operation by
turning light switch
ON/OFF.
OK
 Not OK
Check headlight
bulbs.
Check combination
switch.
Check headlight
relay.
Check starter interrupt relay.
Check wiring harness.
Check security control module.Check headlight alarm relay.
Check security control module.
Check wiring harness.
The alarm system continues to operate for 150 seconds.
OK Not OK
The horn and
headlights turn off.
The starter motor
does not run.
OK
 Not OK
Check security
control module.
Unlock the driver’s door using ignition key.
Continues to next step.














88
6-2DIAGNOSTICS
6. Security System

From the previous step
Starter motor runs.
OK
 Not OK
Check starter interrupt relay.
Check wiring harness.
Check security control module.
Check driver’s door unlock switch.
Lock the driver’s door without using a ignition key. (Set the inside
lock knob to LOCK and then close the door while lifting the outer
handle).
Within 30 seconds after the above step, open rear LH door.
Indicator light flashes with short intervals (1 Hz).
OK
 Not OK
Check rear LH door switch.
Check rear LH door switch harness.
Check security control module.
Close and lock door.
Indicator light illuminates continuously.
OK
Perform the above steps also on the rear RH door and front RH
door.
OK
 Not OK
Check rear and front RH door switches.
Check wiring harnesses.
Check security control module.
Pull engine hood opener lever and open engine hood.
Indicator light flashes at short intervals (1 Hz).
OK
 Not OK
Check hood switch.
Check hood switch harness.
Check security control module.
Close engine hood.
Indicator light illuminates continuously.
SEDAN
 WAGON
Unlock rear gate by operating driver’s door inside lock knob and
open rear gate.
Pull trunk opener lever and open trunk lid.Indicator light flashes at short intervals (1 Hz).
OK Not OK
Indicator light flashes at short intervals (1 Hz).
OK Not OKCheck rear gate switch.
Check rear gate switch harness.
Check security control module.
Check trunk switch.
Check trunk switch harness.
Check security control module.Close rear gate and lock by locking driver’s door using a
ignition key.
Close trunk lid.Indicator light illuminates continuously.
Indicator light illuminates continuously.Wait for 30 seconds.
Wait for 30 seconds.Indicator light flashes at long intervals (0.2 sec. ON and 2.4
sec. OFF).
Continues to next step. Continues to next step.


















89
6-2DIAGNOSTICS
6. Security System

H: DIAGNOSTICS PROCEDURE FOR ENGINE
HOOD SWITCH SIGNAL
1. Check engine hood switch input signal for
security control module.
Not OK
OK
Go to next step on basic diagnostics procedure.

2. Check engine hood switch.
OK
Not OK
Replace engine hood switch.
Repair or replace wiring harness between engine
hood switch and security control module.
B6M0451A
1. CHECK ENGINE HOOD SWITCH INPUT SIGNAL
FOR SECURITY CONTROL MODULE.
1) Remove security control module without disconnecting
connector.
2) Turn engine hood switch ON/OFF and measure voltage
between security control module connector and body.
Connector & terminal / Specified voltage:
(B93) No. 10—Body / 10 V, or more (Hood
closed)
/ 1 V, max. (Hood opened)
2. CHECK ENGINE HOOD SWITCH.
Refer to 6-2 [W22B3] for inspection of engine hood switch.


95
6-2DIAGNOSTICS
6. Security System

1. General
1. GENERAL DESCRIPTION

The on-board diagnostics (OBD) system detects and
indicates a fault in various inputs and outputs of the com-
plex electronic control. CHECK ENGINE malfunction indi-
cator lamp (MIL) in the combination meter indicates occur-
rence of a fault or trouble.

Further, against such a failure or sensors as may disable
the drive, the fail-safe function is provided to ensure the
minimal driveability.

The OBD system incorporated with the vehicles within
this engine family complies with Section 1968.1, California
Code of Regulations (OBD-II regulation). The OBD system
monitors the components and the system malfunction
listed in Engine Section which affects on emissions.

When the system decides that a malfunction occurs, MIL
illuminates. At the same time of the MIL illumination or
blinking, a diagnostic trouble code (DTC) and a freeze
frame engine conditions are stored into on-board com-
puter.

The OBD system stores freeze frame engine condition
data (engine load, engine coolant temperature, fuel trim,
engine speed and vehicle speed, etc.) into on-board com-
puter when it detects a malfunction first.

If the OBD system detects the various malfunctions
including the fault of fuel trim or misfire, the OBD system
first stores freeze frame engine conditions about the fuel
trim or misfire.

When the malfunction does not occur again for three
consecutive trips, MIL is turned off, but DTC remains at
on-board computer.

The OBD-II system is capable of communication with a
general scan tool (OBD-II general scan tool) formed by ISO
9141 CARB.

The OBD-II diagnostics procedure is different from the
usual diagnostics procedure. When troubleshooting OBD-II
vehicles, connect Subaru select monitor or the OBD-II gen-
eral scan tool to the vehicle.
A: ENGINE
1. ENGINE AND EMISSION CONTROL SYSTEM

The Multipoint Fuel Injection (MFI) system is a system
that supplies the optimum air-fuel mixture to the engine for
all the various operating conditions through the use of the
latest electronic technology.
With this system fuel, which is pressurized at a constant
pressure, is injected into the intake air passage of the cyl-
inder head. The injection quantity of fuel is controlled by an
intermittent injection system where the electro-magnetic
injection valve (fuel injector) opens only for a short period
of time, depending on the quantity of air required for one
cycle of operation. In actual operation, the injection quan-
2
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General