door lock SUBARU LEGACY 1996 Service Owner's Manual

7. DOOR LATCH
1) Remove trim panel.
2) Remove inner remote assembly.
3) Remove sealing cover around latch service hole. to 5-2 [W2A3].>
4) Completely close door glass.
B5M0067
5) Remove latch and actuator assembly.
(1) Turn rod holder to disconnect joint between key
lock and rod.
(2) Turn rod holder to disconnect joint between outer
handle and rod.
(3) Turn rod holder to disconnect joint between crank
and rod.
G5M0396
6) Loosen screws securing both latch and actuator, then
remove latch and actuator assembly through service hole
in bottom.
Tightening torque (screw):
6.4±2.0 N⋅m (0.65±0.2 kg-m, 4.7±1.4 ft-lb)
7) Installation is in the reverse order of removal.
Some special items will be described below.
8) Check operation of each part.
9) Check each sliding part for proper lubrication.
CAUTION:
After installation, be sure lock mechanism operates
normally.
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5-2SERVICE PROCEDURE
2. Door

B5M0068
8. OUTER HANDLE
1) Remove trim panel.
2) Remove sealing cover.
3) Detach door latch rod from outer handle and key lock.
4) Loosen nut securing outer handle and then remove
outer handle from outside.
CAUTION:
Be careful not to damage door.
Installation is in the reverse order of removal.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
B5M0069A
9. KEY LOCK
1) Remove trim panel.
2) Remove sealing cover.
3) Completely close door glass.
4) Remove outer handle.
5) Loosen spring

1securing key lock.
6) Remove key lock from outer handle.
Installation is in the reverse order of removal.
NOTE:
Install so that key slot in key lock comes to center of hole
in outer handle.
B5M0070A
10. GUSSET
NOTE:
Be sure window is all the way down.
1) Remove trim panel.
2) Remove door rearview mirror.
3) Remove sealing cover.
4) Remove bolts and nuts which secure gusset.
5) Lift out gusset

1.
To install, reverse the above removal procedures.
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5-2SERVICE PROCEDURE
2. Door

G5M0551
9) General precautions in handling rear gate gas stay.
CAUTION:
Do not attempt to disassemble gas stay because its
cylinder is filled with gas.
Before discarding gas stay, place it at a slight angle
with the cylinder body side facing up and drilla2to3
mm (0.08 to 0.12 in) dia. hole to completely discharge
the content. (Gas is odorless, colorless and harmless;
however, metal powder may come out of the hole.)
G5M0491
It is good practice to place a vinyl sack over it before
drilling the hole because oil may spurt out. Be careful
to prevent vinyl cover from becoming entangled on the
drill.
Be careful not to scratch the exposed section of
piston rod or allow oil or paint to come in contact with
it.
Do not attempt to rotate the extended piston rod.
10) Installation is in the reverse order of removal.
CAUTION:
Be sure to add sealer to hinge.
When installing rear gate, be careful not to damage
coating on body and rear gate.
G5M0404
2. LATCH
1) Remove trim panel.
2) Disengage rod from holder (= key cylinder).
3) Remove bolts from auto-door lock actuator.
4) Remove bolts from latch, and detach latch.
5) Disconnect rear gate switch connector.
6) Disconnect auto-door lock actuator connector.
7) Detach latch.
8) Installation is in the reverse order of removal.
B5M0083
3. OUTER HANDLE
1) Remove trim panel.
2) Disconnect rod from outer handle.
3) Remove two nuts used to hold outer handle to the
inside of rear gate, and detach outer handle.
CAUTION:
Be careful not to damage packing when removing
outer handle.
4) Installation is in the reverse order of removal.
28
5-2SERVICE PROCEDURE
3. Rear Gate

B6M0070A
4. DOOR SWITCH
1) Remove rubber boot of door switch.
2) Remove screw which secures door switch to body.
3) Remove door switch while disconnecting connector.
5. TRUNK ROOM LIGHT SWITCH (SEDAN)
Refer to 5-1 [W2A3] as for removal and installation of trunk
room light switch which is installed in trunk lid lock.
6. LUGGAGE ROOM LIGHT SWITCH (WAGON)
Refer to 5-2 [W3A2] as for removal and installation of lug-
gage room light switch which is installed in rear gate lock.
B6M0071
B: INSPECTION
1. DOOR SWITCH
Move switch and check continuity between terminal of door
switch and switch body.
Switch position Terminal Switch body
Open (ON)
Push in (OFF)
B6M0072A
2. TRUNK ROOM LIGHT SWITCH (SEDAN)
Move switch and check continuity between terminals of
trunk room light switch.
Terminal
Switch position12
Open (ON)
Push in (OFF)
B6M0073A
3. LUGGAGE ROOM LIGHT SWITCH (WAGON)
Move switch and check continuity between terminals of
luggage room light switch.
Terminal
Switch position12
Open (ON)
Push in (OFF)
21
6-2SERVICE PROCEDURE
8. Room Light and Door Switch

17. Power Door Lock
A: REMOVAL AND INSTALLATION
1. FRONT AND REAR DOOR, AND REAR GATE LOCK
ACTUATOR
Refer to 5-2 [W2A7] as for removal and installation of front
door lock actuator, rear door lock actuators, and rear gate
lock actuator.
NOTE:
To remove and install the actuators, it is necessary to dis-
assemble the door component parts.
G6M0095
2. DOOR LOCK TIMER
1) Disconnect battery ground cable.
B3M0377A
2) Remove lower cover and then disconnect connector.
B6M0683A
3) Remove door lock timer1while disconnecting connec-
tor.
4) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.5 N⋅m (0.75±0.25 kg-m, 5.4±1.8 ft-lb)
41
6-2SERVICE PROCEDURE
17. Power Door Lock

B6M0133
B: INSPECTION
1. DOOR LOCK SWITCH (DRIVER’S DOOR)
1) Remove door trim panel.
2) Disconnect connector of door switch.
3) Set switch to each position and check continuity
between terminals as indicated in table below:
Terminal
Switch position12
UNLOCK
LOCK
B6M0135
2. ACTUATOR
1) Remove door trim panel.
2) Disconnect connector of actuator.
3) Make sure that door link moves to LOCK or UNLOCK
position when battery voltage is applied between terminals
as described below:

Connect battery positive (+) terminal to terminal No. 2,
and negative () terminal to terminal No. 4 at a moment.

Connect battery positive (+) terminal to terminal No. 4,
and negative terminal () to terminal No. 2 at a moment.
B6M0352A
18. Remote Controlled Rearview Mirror
A: REMOVAL AND INSTALLATION
1. REMOTE CONTROLLED REARVIEW MIRROR
SWITCH
1) Remove rearview mirror switch from instrument panel
by using a small standard screwdriver.
CAUTION:
Do not pry rearview mirror switch forcefully as this
may scratch instrument panel.
2) Remove rearview mirror switch while disconnecting
connector.
42
6-2SERVICE PROCEDURE
17. Power Door Lock - 18. Remote Controlled Rearview Mirror

B6M0133
B: INSPECTION
1. DOOR LOCK SWITCH (DRIVER’S DOOR)
1) Remove door trim panel.
2) Disconnect connector of door switch.
3) Set switch to each position and check continuity
between terminals as indicated in table below:
Terminal
Switch position12
UNLOCK
LOCK
B6M0135
2. ACTUATOR
1) Remove door trim panel.
2) Disconnect connector of actuator.
3) Make sure that door link moves to LOCK or UNLOCK
position when battery voltage is applied between terminals
as described below:

Connect battery positive (+) terminal to terminal No. 2,
and negative () terminal to terminal No. 4 at a moment.

Connect battery positive (+) terminal to terminal No. 4,
and negative terminal () to terminal No. 2 at a moment.
B6M0352A
18. Remote Controlled Rearview Mirror
A: REMOVAL AND INSTALLATION
1. REMOTE CONTROLLED REARVIEW MIRROR
SWITCH
1) Remove rearview mirror switch from instrument panel
by using a small standard screwdriver.
CAUTION:
Do not pry rearview mirror switch forcefully as this
may scratch instrument panel.
2) Remove rearview mirror switch while disconnecting
connector.
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6-2SERVICE PROCEDURE
17. Power Door Lock - 18. Remote Controlled Rearview Mirror

B6M0683A
3) Remove door lock timer1while disconnecting connec-
tor.
B6M0684A
4) Remove cruise control module1while disconnecting
connector.
5) Installation is in the reverse order of removal.
Tightening torque:
7.4±2.5 N⋅m (0.75±0.25 kg-m, 5.4±1.8 ft-lb)
C: DRIVING TESTS
Conduct road tests by selecting a smooth, flat road or use
free rollers as road test simulation.
1. MAIN SWITCH
1) Turn ignition switch ON.
2) Check that indicator light comes on when main switch
is pressed (ON).
3) Check that indicator light goes out when main switch is
pressed again (OFF).
4) Turn ignition switch OFF with main switch ON (which is
indicated by illumination.).
5) Turn ignition switch ON again to ensure that indicator
light remains OFF.
2. COMMAND SWITCH
1) Check that command switch is properly set in“SET/
COAST”,“RESUME/ACCEL”or“CANCEL”mode.
2) Also check that command switch returns to the original
position when released.
3. CONSTANT SPEED TEST
1) Turn main switch ON.
2) Drive vehicle at speed greater than 40 km/h (25 MPH).
3) Press command switch to set in“SET/COAST”mode.
4) Ensure that vehicle is maintained at the speed set when
command switch was pressed.
4. ACCELERATION TEST
1) Set vehicle speed at speed greater than 40 km/h (25
MPH).
50
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0364A
4. KEY CYLINDER LOCK/UNLOCK SWITCH AND
TAMPER SWITCH
NOTE:
The key cylinder lock switch, unlock switch and tamper
switch are united in the switch body.
Door Switch
1) Remove door trim panel and sealing cover. [W2A3].>
2) Disconnect connector of door key cylinder switch from
door cord.
3) Remove door outer handle.
CAUTION:
Be careful not to damage the door surface.
4) Remove clip, and then remove door key cylinder switch
from door outer handle.
5) Installation is in the reverse order of removal.
Trunk Lid Switch (SEDAN)
1) Disconnect connector of trunk lid key cylinder switch.
2) Disconnect rod from key cylinder.
3) Remove trunk lid key cylinder switch by pushing it.
4) Installation is in the reverse order of removal.
B6M0368A
Rear Gate Switch (WAGON)
1) Disconnect connector of rear gate key cylinder switch.
2) Disconnect rod from key cylinder.
3) Remove attaching bolts, and then remove rear gate key
cylinder switch.
4) Installation is in the reverse order of removal.
5. DOOR LOCK/UNLOCK SWITCH
NOTE:
The door lock/unlock switch is united with the power door
lock actuator.
Driver and Passenger Door
1) Remove door trim panel and sealing cover. [W2A3].>
2) Disconnect connector of door lock actuator assembly
from door code.
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6-2SERVICE PROCEDURE
22. Security System

3) Remove door lock actuator assembly. [W2A7].>
4) Installation is in the reverse order of removal.
Rear Gate (WAGON)
1) Remove rear gate trim panel.
2) Disconnect rod from rear gate latch assembly.
3) Disconnect rear gate switch connector and power door
lock actuator connector.
4) Remove bolts which secure power door lock actuator.
5) Remove bolts which secure latch.
6) Remove latch and actuator assembly.
7) Installation is in the reverse order of removal.
B6M0070A
6. DOOR SWITCH
1) Remove rubber boot of door switch.
2) Remove screw which secures door switch to body.
3) Remove door switch while disconnecting connector.
B6M0371A
7. TRUNK LID SWITCH (SEDAN)
NOTE:
The trunk lid switch is united with the trunk lid lock.
1) Remove trunk rear trim.
2) Disconnect connector of trunk switch (combined with
trunk room light switch).
3) Put matching mark on the trunk lid lock and vehicle
body before removal.
4) Remove bolts, then remove trunk lid lock from vehicle
body.
5) Installation is in the reverse order of removal.
NOTE:
Ensure that matching mark is aligned between trunk lid
lock and vehicle body.
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6-2SERVICE PROCEDURE
22. Security System