shift SUBARU LEGACY 1996 Service Manual Online

2. FWD MODEL
B3M0006B

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush


12Cushion rubber


13Boss

14Joint


15Rod


16Bracket


17Spring


18Stay
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

2. Automatic Transmission
1. LHD MODEL
B3M0415A

1Button


2Spring


3Grip


4Indicator cover


5“P” position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod


16Selector lever

17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.0±0.7 (0.2±0.07, 1.4±0.5)
T2: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
4
3-3COMPONENT PARTS
2. Automatic Transmission

2. RHD MODEL
B3M0385A

1Grip


2Spring


3Button


4Indicator cover


5“P”position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod

16Selector lever


17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 12±3 (1.2±0.3, 8.7±2.2)
T3: 18±5 (1.8±0.5, 13.0±3.6)
5
3-3COMPONENT PARTS
2. Automatic Transmission

G3M0683
6) Remove gearshift lever.
G3M0684
7) Remove the exhaust cover and remove cushion rubber
from the body.
G3M0685
B: DISASSEMBLY
1) Disconnect locking wires.
G3M0686
2) Remove rod from gearshift lever.
G3M0687
3) Disconnect snap ring.
7
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0688
4) Remove gearshift lever from stay.
G3M0689
5) Disconnect spring pin and bush from gearshift lever.
6) Remove boot from gearshift lever.
G3M0690
7) Remove the following parts from the stay.


1Spacer (FWD model)


2Bush


3Snap ring


4O-ring


5Bush
B3M0343A
C: INSPECTION
Check the following parts for deformation, damage and
wear. Repair or replace any defective parts. Determine
defective parts by comparing with new parts.


1Bush


2Cushion


3Spacer


4Boot


5Stay, rod and lever


6Spring
8
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0692
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.


1Cushion rubber


2Bush
G3M0693
3) Mount the following parts on the gearshift lever.


1Boot


2Snap ring


3O-ring


4Bush


5Spring pin
CAUTION:
Always use new O-rings.
Apply grease [NIGLUBE-R or equivalent] to the inner
surface of the bush.
G3M0694
4) Mount gearshift lever on the stay.
5) Install snap ring to the case of the stay.
G3M0685
6) Tighten with locking wire to the extent that the boot will
not come off.
CAUTION:
Always use new locking wire.
G3M0686
7) Insert the rod into the boot hole.
8) Connect rod to gearshift lever.
Tightening torque:
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74±0.25 N⋅m (0.075±0.025 kg-m, 0.54±0.18 ft-lb)
or less
9
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0695
9) Mount the following parts on the rod.


1Bush


2Spacer
CAUTION:
Apply grease [NIGLUBE-R or equivalent] to inner
and side surfaces of the bush when installing spacers.
The rod should be installed in the direction shown in
the figure.
10) Check that there is no excessive play and that parts
move smoothly.
B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. [W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0697
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
10
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0703
4) Remove the screws to take off the plate from the body.
G3M0704
B: DISASSEMBLY
1) Remove grip from selector lever.
2) Remove indicator from plate.
B3M0346A
3) Remove the following parts from the grip.


1Button


2Spring
G3M0706
4) Remove shift-lock solenoid and“P”position switch.
G3M0707
5) Remove the bolt to take off the selector lever from the
plate and remove selector lever from the plate.
12
3-3SERVICE PROCEDURE
2. Automatic Transmission

G3M0710
4) Assemble detention spring, shift-lock solenoid and“P”
position switch.
G3M0711
5) Adjust the position of shift-lock plate and solenoid.
Then, tighten bolts.
G3M0712
6) Assemble indicator to the plate
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B3M0347A
7) Assemble the following parts to the grip.
CAUTION:
Apply grease on sliding surfaces of the following
parts.


1Button


2Spring
G3M0714
8) Assemble the grip to the selector lever.
14
3-3SERVICE PROCEDURE
2. Automatic Transmission

B3M0417A
8) Insert the thread portion of the other inner cable end
into the connector hole of the selector lever, and fix the
other outer cable end to the bracket.
9) Adjust the inner cable length.
(1) Put connector into contact with nut

2.
(2) Tighten nut

1.
Tightening torque:
7.4±2.0 N⋅m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
10) After completion of fitting, make sure that the selector
lever operates smoothly all across the operating range.
11) Connect the harnesses and check the following items.
(1) The engine starts operating when selector lever is
in position“P”, but not in other positions.
(2) The back-up light is lit when the selector lever is in
position“R”, but not in other positions.
B3M0348A
12) Check selector lever operation.
WARNING:
Stop the engine while checking operation of selector
lever.
(1) Check that selector lever does not move from“N”
to“R”without pushing the button.
(2) Check that selector lever does not move from“R”
to“P”without pushing the button.
(3) Check that selector lever does not move from“P”
to“R”without pushing the button and the brake pedal
depressed. [With ignition key set at“ON”.]
(4) Check that selector lever does not move from“3”to
“2”without pushing the button.
13) Check shift-lock system.
(1) Ensure ignition switch rotates from“ACC”to
“LOCK”when the selector lever is set at“P”. Also check
that ignition key can be removed from the“LOCK”posi-
tion only.
(2) Ensure selector lever moves from“P”to any other
position when the brake pedal is depressed with igni-
tion key set at“ON”or“START”.
16
3-3SERVICE PROCEDURE
2. Automatic Transmission