fuel pump SUBARU LEGACY 1996 Service Repair Manual

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[Tiq2]
2-

1
.
General

1~
Engine
control
module
(ECM)
~
Radiator
fan

~2
Ignition
coil~s
Radiator
fan
relay

~3
Ignitqr
~s
Pressure
sources
switching
solenoid
valve

~4
Crankshaft
position
sensor
~
Knock
sensor

~5
Camshaft
position
sensor
~
Back-pressure
transducer

Throttle
position
sensor
~s
Front
oxygen
sensor

~7
duel
injectors
~o
Rear
oxygen
sensor
(Except
California
model)

~8
Pressure
regulator
~
Pressure
sensor

Engine
coolant
temperature
sensor
~z
A/C
compressor

~o
Mass
air
flow
sensor
~
Inhibitor
switch

Idle
air
control
solenoid
valve
~
CHECK
ENGINE
malfunction
indicator
lamp
(MIL)

~z
Purge
control
solenoid
valve
~
Tachometer

0
Fuel
pump
~s
A/C
relay

0
PCV
valve
~
A/C
control
module

~s
Air
cleaner
~eIgnition
switch

Canister
~
Transmission
control
module
(TCM)

~
Main
relay
~o
Vehicle
speed
sensor
2

~a
Fuel
pump
relay
~
Data
link
connector
(For
Subaru
select
monitor)

~s
Fuel
filter
@
Data
link
connector
(For
Subaru
select
monitor
and

~o
Front
catalytic
converter
OBD-II
general
scan
tool)

Rear
catalytic
converter
@
Two
way
valve

~2
MGR
valve
~a
Rear
oxygen
sensor
(California
model
only)

EGR
control
solenoid
valve
~
Filter

3

2-7[T2A3]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

2
.
Electrical
Components
Location

1
604
o

--
~
I
I

~s3Q=
J
f
~~
-~
1

2

I
1~
~~~,

n

~
r/
"
~
~L,
~
ma
r

OBD0047AB2M0216A

Q\
~I
5
86
L
._

c1
0
C0L

CO
HUG
0
cla

on
r(ol
Uj
P

~

0

1
3

B2M0434A
OBD0034A

10

Inhibitor
switch
~6
Radiator
main
fan
relay
2

~2
Fuel
pump
~7
Radiator
sub
fan
relay
1

(IMain
relay
~8
Radiator
sub
fanrelay2
%
Fuel
pump
relay
~9
Starter
%
Radiator
main
fan
relay
1

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[T3C6]
2-7
3
.
Diagnosis
System

Function
mode
Contents
Abbreviation
Unit
of
measure

FB1
Diagnostic
trouble
code
(DTC)
OBD
-

Load
data
(Freeze
frame
data)
LOAD-F

Engine
coolant
temperature
signal
(Freeze
frame
data)
TW-F
°C

Throttleposition
signal
(Freeze
frame
data)
ALPH-F

FB2
Long
term
fuel
trim
(Freeze
frame
data)
KBLR-F

Intake
manifoldabsolute
pressure
signal
(Freeze
frame

data)
MANI-F
kPa

Engine
speed
signal
(Freeze
frame
data)
EREV-F
rpm

Vehicle
speed
signal
(Freeze
frame
data)
VSP-F
km/h

Mass
air
flow
signal
(Freeze
frame
data)
QA-F
(P0100)
V

Pressure
signal
(Freeze
frame
data)
PS-F
(P0105)
V

Pressure
signal
(Freeze
frame
data)
PR-F
(P0106)
V

Engine
coolant
temperature
signal
(Freeze
frame
data)
TW-F
(P0115)
V

Throttleposition
signal
(Freeze
frame
data)
THV-F
(P0120)
V

17133
EGR
control
solenoid
valve
signal
(Freeze
frame
data)
EGR
(P0403)
-*1

Purge
control
solenoid
valve
signal
(Freeze
frame
data)
CPC
(P0443)
_*1

Start
switch
signal
(Freeze
frame
data)
STSW
(P1100)
_*1

Pressure
sources
switching
solenoid
valve
signal

(Freeze
frame
data)
gR1
(P1102)
_*1

Radiator
fanrelay
1
signal
(Freeze
frame
data)
FAN1
(P1500)
_*1

FCO
Clear
memory
-
-

FD01
Compulsory
fuel
pump
relay
operation
check
FUEL
PUMP
-

FD02
Compulsory
purge
control
solenoid
valveoperation

check
CPCSOL
-

FD03
Compulsory
radiator
fan
relay
operation
check
RAD
FAN
-

FD04
Compulsory
A/C
relay
operation
check
A/C
RELAY
-

FD05
Compulsory
EGR
control
solenoid
valve
operation

check
EGR
SOL
-

FD10
Compulsory
pressure
sources
switching
solenoid
valve

operation
check
BR
SOS
-

NOTE
:

1)
Subaru
select
monitor
is
also
available
for
monitoring

information
other
than
that
used
for
check
and
repair
of

the
vehicle
.

2)
F42
(Maximumandminimum
EGR
system
pressure

value)
will
not
read
accurately
until
the
EGR
flow
diagno-

sis
terminates
.

EGR
flow
diagnosis
terminates
when
LED
No
.
2
illuminates

at
function
mode
FA4
.

3)*1
:
"Hi"or
"Low"
is
shown
instead
of
measured
value
.

4)
Because
valve
is
not
installed,
FD06,
FD07,FD08,
FD09

and
FD11
will
be
displayed
but
non-functional
.

19

ON-BOARD
DIAGNOSTICS
II
SYSTEM
ITscas1
2-7

3
.
Diagnosis
System

36
.
FA
MODE
FOR
ENGINE

Function

mode
LED
No
.
Contents
Display
LED
"ON"
requirements

3Neutral
switch
NT
When
neutralposition
signal
is
entered
.

7Test
mode
connector
UD
When
test
mode
connector
is
connected
.
FAO
8
AT/MT
identification
signal
AT
When
AT
identification
signal
is
entered
.

9
Ignition
switchIG
When
ignition
switch
is
turned
ON
.
1
Radiator
fan
relay
2
R2
When
radiator
fanrelay2
isin
function
.

2
Knock
signal
KS
When
knock
signal
is
entered
.

3
Purge
control
solenoid
valve
CNWhen
purge
control
solenoid
valve
is
in
func-

tion
.
FA1
4Fuel
pump
relay
FP
When
fuel
pump
relay
isin
function
.

6
Radiator
fanrelay
1
R1
When
radiator
fanrelay
1
isin
function
.

7
Air
conditioner
relay
ARWhen
air
conditioner
relay
isin
function
.

8
Air
conditioner
switch
ACWhen
air
conditioner
switch
is
turned
ON
.

2
AEC
signal
ECWhen
AEC
signal
is
entered
.

3
EAM
signal
AM
When
EAM
signal
is
gone
out
.

FA2
4
AEB
signal
EB
When
AEB
signal
is
entered
.

6
AET
signal
ET
When
AET
signal
is
entered
.

7
Engine
torque
control
signal
TR
When
engine
torque
control
signal
is
entered
.

FA3
7
Pressure
sources
switching
solenoid
valve
BR
When
pressure
sources
switching
solenoid

valve
is
in
function
.

1
Catalyst
CA
When
diagnosis
of
catalyzer
is
finished
.

2
EGR
system
E1
When
diagnosis
of
EGR
system
is
finished
.

FA4
3
California
model
identification
signal
FC
When
California
model
identification
signal
is

entered
.

8
Rear
oxygen
sensor
signal
OR
When
rear
oxygen
sensor
mixture
ratio
is
rich
.

9Front
oxygen
sensor
signal
02
When
front
oxygen
sensor
mixture
ratio
is

rich
.

FA5
7
EGR
solenoid
valve
ER
When
EGR
solenoid
valve
is
in
function
.

27

Z-T
[T3C37]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

3
.
Diagnosis
System

LED
No
.
Signal
name
Display

1
-
-

2
-
-

3Neutralswitch
NT

4
--

5
--

s
--

7
Test
mode
connector
LID

8
Identification
of
AT
model
AT

9
Ignition
switchIG

r
0

-
-
NT
--

-
LID
AT
IG
-

ooooa

LEDNo
.
Signal
name
Display

1
Radiator
fan
relay
2
R2

2
Knock
signal
KS

Purge
control
solenoid

valve
CN

4
Fuel
pump
relay
FP

5
-
-

6
Radiator
fan
relay
1
R1
7
A/C
relay
AR

8
A/C
switch
AC

9
--

o
--

R2
KSCN
FP
-

R1
ARAC
--

37
.
FUNCTION
MODE
:
FAO

-
ON
H
OFF
SIGNAL
-

Requirement
for
LED
"ON"
.

LED
No
.
3
Shift
position
is
in
"P"or
"N"
.

LED
No
.
7
Test
mode
connector
is
connected
.

LED
No
.
8
Vehicle
is
AT
model
.

LED
No
.
9
Ignition
switch
is
turned
ON
.

38
.
FUNCTION
MODE
:
FA1

-
ON
H
OFF
SIGNAL
-

Requirement
for
LED
"ON"
.

LEDNo
.
1
Radiator
fan
relay
2
is
turned
ON
.

LEDNo
.
2
Engine
is
knocking
.

LED
No
.
3
Purge
control
solenoid
valve
is
in
function
.

LED
No
.
4
Fuel
pump
relay
is
turned
ON
.

LED
No
.
6
Radiator
fan
relay
1
is
turned
ON
.

LED
No
.
7
A/C
relay
is
turned
ON
.

LED
No
.
8
A/C
switch
is
turned
ON
.

NOTE
:

9
When
LED
No
.
1,3,
4,
6
and
7
blinks
with
the
test
mode

connector
connected
and
the
ignition
switch
turned
to

ON,
the
corresponding
part
is
functioning
properly
.

e
When
LED
No
.
4
illuminates
for
only
2
seconds
after
the

ignition
switch
is
turned
to
ON,
(and
then
goes
out),
the

corresponding
part
is
functioningproperly
.

28

ON-BOARD
DIAGNOSTICS
11
SYSTEM
[T3C45]
2-7

3
.
Diagnosis
System

43
.
FB
MODE
FOR
ENGINE

Function
mode
AbbreviationContentsContents
of
display
Page

On-board
diagnostics
Current
trouble
code
indicated
by

FBOINSPECT
(Inspection)
on-board
diagnostics
after
clear
mem-
[T3E1]*2

ory
.

FB1
OBD
On-board
diagnostics
Current
trouble
code
indicated
by
14
(Read
data)
on-board
diagnostics
.

LOAD-F
Load
data

TW-F
Engine
coolant
temper-

aturesignal

ALPH-F
Throttleposition
signal
*
Freeze
frame
data

FB2
KBLR-F
Long
term
fuel
trim
*
Data
stored
at
the
time
of
trouble
15

Intake
manifold
abso-
occurrence,
is
shownon
display
.
MANI-F
lute
pressure
signal

EREV-F
Engine
speed
signal

VSP-F
Vehicle
speed
signal

QA-F
(P0100)
Mass
air
flow
signal

PS-F
(P0105)
Pressure
signal

PR-F
(P0106)
Pressure
signal

TW-r
(P0115)
Engine
coolant
temper-

ature
signal

THV-F
(P0120)
Throttleposition
signal

EGR
(P0403)
EGR
control
solenoid
,
Freeze
frame
data

FB3
valve
signal
9
Data
stored
at
the
time
of
trouble16

CPC
(P0443)
Purge
control
solenoid
occurrence,
is
shown
on
display
.
valve
signal

STSW
(P1100)
Start
switch
signal

Pressure
sources

BR1
(P1102)
switching
solenoid

valve
signal

FAN1
(P1500)
Radiator
fan
relay
1

signal

44
.
FC
MODE
FOR
ENGINE

Function
mode
Abbreviation
ContentsContents
of
display
Page

FCO
MEMORY
CLR
Back-up
memory
clear
Function
of
clearing
trouble
code
[T3D1]*2
stored
in
memory
.

45
.
FD
MODE
FOR
ENGINE

Function
mode
Abbreviation
ContentsContents
of
display
Page

FD01
FUEL
PUMP

FD02
CPCSOL
Function
of
checking
operation
offuel

FD03
RAD
FAN
Compulsory
valve
pump
relay,
purge
control
solenoid

A/C
ll
di
tf
l
39
FD04
A/C
RELAY
operation
check
an
re
revave,
ra
a
or
ay,
ay,

EGR
control
solenoid
valve
and
pres-

FD05
EGR
SOL
sure
sources
switching
valve
.

FD10
BR
SOL

NOTE
:

Because
valve
is
not
installed,
FD06,
FD07,
FD08,
FD09
and
FD11
will
be
displayed
but
non-functional
.

31

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[TSO1]
2-7
5
.
Specified
Data

C
t
T
il
Signal
(V)

Content
onnec
or
erm
na
Ignition
SW
ON
Note
No
.
No
.
Engine
ON
(Idling)
(Engine
OFF)

Starter
switch
B84
8600
Cranking
:
8
to
14

A/C
switch
B84
60
ON
:
10
-
13
ON
:
13
-
14

OFF
:
0
OFF
:
0

Ignition
switch
B84
85
10-13
13-
14
-

Neutral
position
switch
B84
82
ON
:
0
Switch
is
ON
when
shift
isin
"
"
OFF
:
5
.0f0
.5
"N
or
"P
position
.

Test
mode
connector
884
84
55
When
connected
:
0

Knock
Signal
B84
32
.8
2
.8
-

sensor
Shield
B84
56
00
-

AT/MT
identification
B84
81
55
When
measuring
voltage

between
ECM
and
body
.

Back-up
power
supply
B84
39
10-1313-14
Ignition
switch
"OFF"
:
10
-
13
Control
unit
power
1
supply
B84

2
10-13
13-14
-

Ignition
#
1,
#
2
B84
41
0
1
-3
.4
-

control
#
3,
#
4
B84
400
1
-3
.4
-

#
1
B84
96
10-13
1-14
Waveform

Fuel
#
2
B84
70
10-13
1-14
Waveform

injector
#
3
B84
44
10-13
1-14
Waveform

#
4
B84
16
10-13
1
-14
Waveform

Idle
air
OPEN
endB84
14
-
1
-13
Waveform
control

solenoid
CLOSE
B84
13
-
13-1
Waveform
valve
end

Fuel
pump
relay
g84
32
ON
:
0
.5,
or
less0
.5,
or
less
-
control
OFF
:
10
-
13

A/C
relay
control
B84
31
ON
:
0
.5,
orless
ON
:
0
.5,
or
less
OFF
:
10
-
13
OFF
:
13
-
14

Radiator
fan
relay
1
ON
:
0
.5,
or
less
ON
:
0
.5,
or
less

control

B84
74
OFF
:
10
-
13
OFF
:
13
-
14

Radiator
fan
relay2

B84
73

ON
:
0
.5,
or
less
ON
:
0
.5,
or
less
With
A/C
vehicles
only
control
OFF
:
10
-
13
OFF
:
13
-
14

Self-shutoff
control
B84
63
10-13
13-14
-

Malfunction
indicator
B84
58Light
"ON"
:
1,
or
less

lamp
Light
"OFF"
:
10
-
14

Engine
speed
output
B84
64
-
0
-
13,
or
moreWaveform

Torque
control
signal
B84
79
5
5
-

Mass
air
flow
signal
B84
47
0-0
.3
0
.8-
1
.2
-

Purge
control
solenoid

B84
72

ON
:
1,
or
less
ON
:
1,
or
less

valve
OFF
:
10
-
13
OFF
:
13
-
14

Atmospheric
pressure
B84
263
.9-4
.1
2
.0-2
.3
-
sensor

Pressure
sources
ON
:
1,
or
less
ON
:
1,
or
less
switching
solenoid
B84
15
OFF
:
10
-
13
OFF
:
13
-
14valve

EGR
solenoid
valve
B84
71
ON
:
1,
or
less
ON
:
1,
or
less

OFF
:
10
-
13
OFF
:
13
-
14
Front
oxygen
sensor
g84
38
0-1
.0
0-1
.0
-
heater
signal

45

2-7
(T6A1]
ON-BOARD
DIAGNOSTICS
II
SYSTEM

6
.
Wiring
Diagram
and
Wiring
Harness

Combination
mete

Tachometer
il0
:e

i
12
:
b

Malfunction
I
il4
:c
indicator
~--
lamp

Speedometer
circuit

ill

Main
relay
~`1
o
B47
Twi
sted
wire

0

846
E

:~~M
R
Fuel
pump
relay

6
.
Wiring
Diagram
and
Wiring
Harness

A
:
WIRING
DIAGRAM

1
.
ENGINE
ELECTRICAL
SYSTEM

To
Power
Supply
Routing

FB-20
~

FUSE
Na
15

MB-3

SBF-2

FB-4

FUSE
Na
l6

ST

IG
SW

FB-22

FUSE
Na
15
I2
B37

i3
B39

S
.
M
.
J
.
[Refer
to
foldout
page
.)

R58R57RIS

Fuel
pump

Inhibitor
switch

812
F45
B62

Check
connector
a
v
879

mvov-~o
M
PPm
M
f~
vrn
f~
Om
.O

Enginecontro
I
B84
module

14001

B97B17

Rl

Vehicle
speed
sensor
2

g7
(B
I
ac
k)
i
It
(g
)(Green)
Rl5
(B
I
ec
k)
R58

1212
123
34
3456
456

i
14
(L
1
ght
gray)
I101l2
(L
I
ght
gray)

12345678910111213
123456789101111314116

50

B47
(Brown)
B12
(Gray)

1
2
1
23
4345
67
8
5
69
1011
12

F45
B79
(Gray)

1
23
4567
8
910
11121R314

(2
i3
(Brown)

2345
6789
1234
678910
1'1
11
1
1
1
13
1
14
1
15
1
16
1
17
1
18
1
19
1
20,011
1
12
1
13
1
14
1
1
51
16
1
17
1
18
1
19
1
20
1
21
1
22
1

BUR10-02A

ON-BOARD
DIAGNOSTICS
11
SYSTEM
[M0]
2-7
9
.
Diagnostics
for
Engine
Starting
Failure

E
:
FUEL
PUMP
CIRCUIT

WIRING
DIAGRAM
:

Fuel
pump

#F

S
.M
.J
.

A57R15
R1
B97

N7--

E

Fuel
pump
relay

0
7

SBF-2

~-
No
.16
IG

-L

862F45

cL
.M

O

111213111516
R5B
Ri5
B46

*9
3637
39
412
4344
1
23
1
2
1
2
636466
67
6869
70
4
56
345634
8889
90
9192
9
96
u
SBF-4

~5

12345
69
1112131
15161718192
10

B2M0783

NOTE
:

For
the
diagnostic
procedure
on
fuel
pump
circuit,
refer
to

2-7
[T8EOj*2
.

65

s-$
[D601]
WIRING
DIAGRAM

6
.
Wiring
Diagram

No
.
Load

MB-2
Powerwindow
circuit
breaker

Engine
control
module

Fuel
pump
relay
MB-3
Main
relay

OBD-II
service
connector

MB-4A/C
relay
holder

MB-6
Headlight
LH

Diode
(Lighting)

Lighting
switch

Combination
meter
M
B_$

Headlight
RH

Combination
meter

Door
lock
timer

MB-9
Luggage
room
light

Radio

Room
light

MB-10
A/C
relay
holder

ALT-1
Combination
meter

IG
A/C
relay
holder

Cruise
control
module

ST
Engine
control
module

Inhibitor
switch

FB-2
Diode
(A/C)

Sub
fan
motor
FB-3
Sub
fan
relay-2

Engine
control
module

Fuel
pump
relay
FB-4
Ignition
coil

Transmission
control
module

Side
marker
light
LH
FB-6
Side
marker
light
RH

FB-7Door
lock
timer

FB-9Hazard
switch

AT
shift
lock
control
module
FB-10
Key
warning
switch

Power
antenna

FB-11
Radio

FB-12
Cigarette
lighter

FB-13
Remote
control
rearview
mirrorswitch

AT
shift
lock
control
module

Combination
switch
Front
washer
motor
FB-14
Front
wipermotor

Rear
washer
motor

Rear
wipermotor

Rear
wiper
relay

FB-15Transmission
control
module

Na
Load

Rear
defogger

FB-16
Rear
defogger
condenser

Reardefogger
switch

FB-17
Rear
defogger
switch

FB-18
AT
shift
lock
control
module

Inhibitor
switch

FB-19
Hazard
switch

Combination
meter
FB-20
Mode
control
panel
FB-21
Combination
meter
(Airbag)

Blower
motor
relay

Check
connector

FB-22
FRESH/RECIRC
actuator

Mode
actuator

Powerwindow
relay

Seat
belt
timer

FB-23
Airbag
.
control
module

FB-24
Airbag
control
module

FB-25
Lighting
switch

FB-26
Parking
switch

FB-27
Parking
switch

FB-28
Illumination
light

FB-29
Illumination
light

FB-30
Stop
light
switch

Stop
&
brake
switch

FB-31
Horn
relay

FB-32
Blower
motor
relay

FB-33
Parking
switch

License
plate
light
LH

License
plate
light
RH

FB-34
Rear
combination
light
LH

Rear
combination
light
RH

Rear
finisher
light
LH

Rear
finisher
light
RH

FB-35
Cruise
control
main
switch
Cruise
control
module