oil level SUBARU LEGACY 1996 Service Repair Manual

2-7
Rioo2]
ON-BOARD
DIAGNOSTICS
II
SYSTEM
10
.
General
Diagnostics
Table

41
Problem
parts
,-
CI,
~o
0
0-
N
N
N
L
yy
I
C

L
dCN
CN
f0
qp
ZNa
f0
j
¢m
r
NMLUr
7y
mr
'
~
.
`
.
"
UVUU
0
rJ
"
q0
N
d
N
dm
d
d
LY~O
.'~
O
LO
OO
O
~
d
OC
OC
~
OCOCOC
m
>
A
1
m~V>
d
O
~
OC
r
7
Uo
E
ym
y
m
~,
"
U

~
-
U
3
y

E
d

a
d
Y
i
N

m>
~

_m
>
E

_m
>
E

A>
E

a
E
d
m
om
y
0d
N
0m
N
d
0
N
d0
N
>
~
n
"
C
a
j
d
N
d
N

.
mo
N
CC
O
U
L
dU
L
d
d
m
G1
~
V~
0~a60U
0U
0V
0U

,

V-
F
C~
~
7
~
7
~L~L~t
C
O
41
dCWC~C~
WC~
T7
_v>>
~nv~~n
.
r-
xaaa
a
a
in
o
o
(D(ncn
voMPP
P
o

Symptom
1
2
345678910
11
12131415161718
,
19
2021
22
23
.24
25
1
26
1
27
28
29Engine
brake
is
noteffected
when
select
lever
isin
"3"
or
"2"range
.

Engine
brake
is
noteffected
when
select""
lever
isin
1
range
.

Shift
characteristics
areerroneous
.
OOOOOO

No
lock-up
occurs
.
OOOO

Vehicle
cannotbe
set
in
"D"
range
power
OO
mode
.

"D"
range
power
mode
cannotbe
released
.
OOO

Parking
brake
is
not
effected
.
OO

Shift
lever
cannot
be
moved
or
is
hard
to
"
"
move
from
P
range
.

Select
lever
is
hard
to
move
.
OOOO

Select
lever
is
too
light
to
move
(unreason-
OO
able
resistance)
.
ATF
spurts
out
.

Differential
oil
spurtsout
.

Differential
oil
level
changes
excessively
.

Odor
is
producedfrom
oil
supply
pipe
.
OO
Shock
occurs
when
selectlever
is
moved
""
"
"
OOO
O
OO
from
1
2
range
.
to

Slippage
occurs
when
selectlever
is
moved
"""
"
OOOOOO
from
1
to
2
range
.

Shock
occurs
when
selectlever
is
moved
"
""
"
OOOOOO
from
2
to
3
range
.

Slippage
occurs
when
selectlever
is
moved
""
O
OO
OOO
from
"2to
"3
range
.

Shock
occurs
when
select
lever
is
moved
"
"""
OOOOOO
from
4
range
.
3
to

Slippage
occurs
when
selectlever
is
moved
"
"
0OOOOO
to
"4from
"3
range
.

Shock
occurs
when
select
lever
is
moved
""
0OOO
O
from"3
to"2
range
.

Shock
occurs
when
selectlever
is
moved
"
UOOOO
from
"D
to
"1"
range
.

Shock
occurs
when
selectlever
is
moved
"
"
OO
O
OO
to"1
from"2
range
.

Shock
occurs
when
accelerator
pedal
is
O
OOO
O
released
at
medium
speeds
.

Vibration
occurs
during
straight-forward
OO
operation
.

Select
leveeslips
out
ofposition
during
acceleration
or
while
driving
onrough
ter-
OOO
U
rain
.

Vibration
occurs
during
turns
(tight
corner
"
OOOOOOOOO
"braking
phenomenon)
.

Front
wheel
slippage
occursduring
standing
OOOOOOOOOOO
starts
.

Vehicle
is
not
set
in
FWD
mode
.
O
O
vOO

1
23456i
7
8910
11T
21314
x
15
1
~
i
1819
~20
~
I
22226
272829

72

ON-BOARD
DIAGNOSTICS
II
SYSTEM
[T1002
2-7
10
.
General
Diagnostics
Table

3000
`
r
U
VO

o

O

c~
a
~°om
.
m
~
22
r
Problem
parts

p

C
o,

~
~
y

r

Y
7

v

~
y
Y
`m
~

~
dsE
C
T
o

O
C

o

r

°

d

Y
G
Cc
OC
fC
~
cd
M
c
l0
d
m
a
a
L
r
~m
Y
l0
d>d
~
UU
],
U
),
yp
~
!C
r
~
L
y
~
1
"
~
0r
!E
CU
U
~E
~
~
O
.m
0
Q7
A
c
dy
iN

a

>C3
41
L
m
Nd
IM
N
al

E7
~-
U
L

a

C
p~
N

>

~y
it
M3
~
7
N
7
7
a

~yC
"
Uaj
~
a
7
U

a
7
U

6
.
>
d
C7
~
C
C
w
C

OD
p
UQO~
0
~O2m
3
J
OC
OOD
EO
4
.
V
Q>D
F~-
JJ
lL
Q
IL
QO
OI
W~Wd

30
31
32
133
134
35
36
3738
39
40
41
4243
4445
46
47
48
49
50
5152
53
54
5556
57
58
Symptom

Engine
brake
is
noteffected
when
select"lever
isin
"3or
"2"
range
.

U
Enginebrake
is
not
effected
when
select
lever
isin
"1"
range
.

Shift
characteristics
are
erroneous
.

OO
No
lock-up
occurs
.
Vehicle
cannot
be
set
in
"D"
range
power
mode
.

"D"
range
power
mode
cannot
be
released
.
O
Parking
brake
is
noteffected
.
Shift
lever
cannotbe
moved
or
is
hard
to
move
from
"P"
range
.
Select
levee
is
hard
to
move
.

Select
lever
is
too
light
to
move
(unreason-
able
resistance)
.

O
ATF
spurts
out
.
O
Differential
oil
spurts
out
.
O
O
Differential
oil
level
changes
excessively
.

O
OO
1
0
1
0OO
Odor
is
produced
from
oil
supply
pipe
.

OOQ
Shock
occurs
when
selectlever
is
moved
"""
from
1
to"2
range
.

Slippage
occurs
when
selectlever
is
moved
"
from
"1to
"2"
range
.

nvOO
Shock
occurs
when
select
lever
is
moved
"
"
"
"
from
2to3
range
.

OO
Slippage
occurs
when
selectlever
is
moved
""
from"2
to"3
range
.

OOOO
Shock
occurs
when
selectlever
is
moved
""
""
from3
to
4range
.

p
Slippage
occurs
when
select
lever
is
moved
"
from
"3"
to
"4
range
.

OO
O
Shock
occurs
when
selectlever
is
moved
"
"
""
from
2
range
.
3
to

Shock
occurs
when
selectlever
is
moved
"
"""
from
D
to
1
range
.

OO
Shock
occurs
when
selectlever
is
moved
""""
from
2
1
range
.
to

OO
Shock
occurs
when
accelerator
pedal
is
released
at
medium
speeds
.

O
O
Vibration
occurs
during
straight-forward
operation
.

Select
lever
slips
out
of
position
during
acceleration
or
while
driving
on
rough
ter-rain
.

Vibration
occurs
during
turns
(tight
corner
"
"
braking
phenomenon)
.

Front
wheel
slippage
occurs
during
standing
starts
.

Vehicle
is
not
set
in
FWD
mode
.

30313233
3435
36
~
37
-1
38
-
I
39
i
40
I
41
r
42
i
43
-1
44
1
45
-1
46
47~
I
48
-
49
I
T
50
~f
51
I
52
I
556
I
57
I
58
I
I

73

3-2
[TSAO1
AUTOMATIC
TRANSMISSION
AND
DIFFERENTIAL

6
.
Diagnostic
Chart
for
On-board
Diagnostics
System

6
.
Diagnostic
Chart
for
On-board

Diagnostics
System

A
:
BASICDIAGNOSTIC
PROCEDURE

TROUBLE
OCCURS
.

INTERVIEW

1
.
Oil
level
check
<
Ref
.
to
3-2

[W2A1],
[W2A2]
.*1
>

2
.
Oil
leak
check
<
Ref
.
to
3-2

[W2A3]
.x`r1
>

3
.
Brake
band
adjustment
<
Ref
.

to
3-2
[W2B1]
.t`r1
>

4
.
Stall
test
<
Ref
.
to
3-2

[W3A0]
.*1
>

5
.
Line
pressure
test
<
Ref
.
to
3-2
[W3C0]
.*1
>

6
.
Transfer
clutch
pressure
test
<
Ref
.
to
3-2
[W3D0]
.*1
>

7
.
Time
lag
test
<
Ref
.
to
3-2

[W3B0]
.*1
>

8
.
Road
test

<
Ref
.
to
3-2
[W3E0]
.*1
>

BASIC
CHECKS

TROUBLE
INDICATION
(AT
OIL
TEMP
INDICATOR)

Not
indicated
.

Indicated
.

ON-BOARD

DIAGNOSTICS

Inspection
using
General

Diagnostic
Table
[T900]*I
.

I

Inspection
using
Diagnostic

Chart
with
Select
Monitor

[T800]*1,
*2
.

Not
OK

No
trouble
code

Trouble
code

Repair
.

CLEAR
MEMORY

Confirmation
test
Trouble
code
(ON-BOARD
DIAGNOSTICS)

No
trouble
code

End

Check
in

accordance

trouble
code

[T700]*1,
*2
.

2

5. Camshaft
A: REMOVAL
1. RELATED PARTS
1) Remove timing belt, camshaft sprockets and related
parts.

2) Remove valve rocker assembly.

2. CAMSHAFT LH
B2M0384A
1) Remove oil level gauge guide attaching bolt.
2) Remove camshaft support LH.
CAUTION:
Do not damage the camshaft position sensor.
3) Remove O-ring.
4) Remove camshaft LH.
5) Remove oil seal.
CAUTION:
Do not remove oil seal unless necessary.
Do not scratch journal surface when removing oil
seal.
33
2-3SERVICE PROCEDURE
5. Camshaft

C: INSTALLATION
1. CAMSHAFT LH
B2M0384B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 10 (1.0, 7)
T2: 16 (1.6, 12)
1) Apply a coat of engine oil to camshaft journals and
install camshaft LH.
2) Apply a coat of engine oil or grease to O-ring.
3) Install O-ring to camshaft support.
CAUTION:
Use a new O-ring.
4) Install camshaft support.
G2M0141
5) Apply a coat of grease to oil seal lips and install oil seal
on camshaft support by using ST1 and ST2.
CAUTION:
Use a new oil seal.
ST1 499597000 OIL SEAL GUIDE
ST2 499587100 OIL SEAL INSTALLER
6) Install oil level gauge guide bolt.
36
2-3SERVICE PROCEDURE
5. Camshaft

2. CYLINDER HEAD
B2M0119A
1) Remove timing belt, camshaft sprocket and related
parts.

2) Remove oil level gauge guide attaching bolt (left hand
only) and oil level gauge guide.
B2M0120A
3) Remove cylinder head bolts in numerical sequence
shown in Figure.
CAUTION:
Leave bolts

1and
3engaged by three or four threads
to prevent cylinder head from falling.
4) While tapping cylinder head with a plastic hammer,
separate it from cylinder block.
Remove bolts

1and
3to remove cylinder head.
5) Remove cylinder head gasket.
CAUTION:
Do not scratch the mating surface of cylinder head and
cylinder block.
6) Similarly, remove right side cylinder head.
39
2-3SERVICE PROCEDURE
6. Cylinder Head

(7) Further tighten all bolts by 80 to 90°in numerical
sequence.
CAUTION:
Ensure that the total“re-tightening angle”[steps (6)
and (7) above] do not exceed 180°.
3) Install oil level gauge guide attaching bolt (left side
only).
4) Install timing belt, camshaft sprocket and related parts.

2. INTAKE MANIFOLD
CAUTION:
Use dry compressed air to remove foreign particles
before installing each solenoid valve and sensor.
1) Install engine coolant pipe.
2) Install intake manifold.
3) Remove ENGINE STAND (ST).
49
2-3SERVICE PROCEDURE
6. Cylinder Head

2. Engine Noise
Valve lash adjusters may make clicking noise once engine
starts. It is normal if clicking noise ceases after a few min-
utes.
If clicking noise continues after a few minutes, check
engine oil level and add oil if necessary.
Then, do as follows to cease clicking noise.
1) Warm-up engine for five minutes.
2) Turn ignition switch OFF.
3) Connect test mode connector.
4) Start the engine and run it at approximately 2,000 rpm
for twenty minutes.
5) Turn ignition switch OFF.
6) Disconnect test mode connector.
7) Start the engine and check that clicking noise is ceased.
If noise still exists, conduct troubleshooting procedures in
accordance with the following table.
CAUTION:
Do not disconnect spark plug cord while engine is run-
ning.
Type of sound Condition Possible cause
Regular clicking soundSound increases as engine
speed increases.Valve mechanism is defective.
Broken lash adjuster
Worn valve rocker
Worn camshaft
Broken valve spring
Worn valve lifter hole
Heavy and dull clankOil pressure is low.Worn crankshaft main bearing
Worn connecting rod bearing (big end)
Oil pressure is normal.Loose flywheel mounting bolts
Damaged engine mounting
High-pitched clank
(Spark knock)Sound is noticeable when
accelerating with an overload.Ignition timing advanced
Accumulation of carbon inside combustion chamber
Wrong spark plug
Improper gasoline
Clank when engine speed is
medium (1,000 to 2,000 rpm).Sound is reduced when fuel
injector connector of noisy
cylinder is disconnected.
(NOTE*)Worn crankshaft main bearing
Worn bearing at crankshaft end of connecting rod
Knocking sound when engine
is operating under idling speed
and engine is warm.Sound is reduced when fuel
injector connector of noisy
cylinder is disconnected.
(NOTE*)Worn cylinder liner and piston ring
Broken or stuck piston ring
Worn piston pin and hole at piston end of connecting rod
Sound is not reduced if each
fuel injector connector is
disconnected in turn. (NOTE*)Unusually worn valve lifter
Worn cam gear
Worn camshaft journal bore in crankcase
Squeaky sound—Insufficient generator lubrication
Rubbing sound—Defective generator brush and rotor contact
Gear scream when starting
engine—Defective ignition starter switch
Worn gear and starter pinion
Sound like polishing glass with
a dry cloth—Loose drive belt
Defective engine coolant pump shaft
78
2-3DIAGNOSTICS
2. Engine Noise

G2M0757
1) Remove oil level gauge guide attaching bolt (left-hand
only).
2) Remove cylinder head bolts in numerical sequence
shown in figure.
CAUTION:
Leave bolts

1and
4engaged by three or four threads
to prevent cylinder head from falling.
3) While tapping cylinder head with a plastic hammer,
separate it from cylinder block.
Remove bolts

1and
4to remove cylinder head.
4) Remove cylinder head gasket.
5) Similarly, remove right-hand cylinder head.
B: DISASSEMBLY
G2M0758
36
2-3bSERVICE PROCEDURE
4. Cylinder Head

(7) Further tighten all bolts by 80 to 90°in numerical
sequence.
CAUTION:
Ensure that the total“re-tightening angle”[steps (6)
and (7) above] do not exceed 180°.
3) Install oil level gauge guide attaching bolt (left side
only).
2. INTAKE MANIFOLD
1) Install camshafts, rocker cover and related parts.

G2M0750
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 10±0.7 (1.0±0.07, 7.2±0.5)
T2: 20±2 (2.0±0.2, 14.5±1.4)
44
2-3bSERVICE PROCEDURE
4. Cylinder Head