transmission SUBARU LEGACY 1997 Service Repair Manual

2. FWD MODEL
B3M0606A

1Gear shift knob


2Console boot


3Boot plate


4Gear shift lever


5Bush


6Spacer


7Locking wire


8Boot


9Snap ring


10O-ring


11Bush (Shift lever)


12Cushion rubber


13Bush (Stay rear)


14Joint

15Rod


16Bracket


17Spring


18Stay


19Bush (Stay front)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 5 (0.51, 3.7)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
T5: 29±5 (3.0±0.5, 21.7±3.6)
3
3-3COMPONENT PARTS
1. Manual Transmission

2. Automatic Transmission
1. LHD MODEL
B3M0415A

1Button


2Spring


3Grip


4Indicator cover


5“P” position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod


16Selector lever

17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.0±0.7 (0.2±0.07, 1.4±0.5)
T2: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T3: 12±3 (1.2±0.3, 8.7±2.2)
T4: 18±5 (1.8±0.5, 13.0±3.6)
4
3-3COMPONENT PARTS
2. Automatic Transmission

2. RHD MODEL
B3M0385A

1Grip


2Spring


3Button


4Indicator cover


5“P”position switch


6Indicator light bulb


7Shift-lock solenoid


8Plate


9Packing


10Outer cable


11Nut


12Nut


13Inner cable


14Clip


15Rod

16Selector lever


17Lock plate


18Detention spring


19Pin


20Spacer


21Washer


22Boot


23Spacer


24Snap pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T2: 12±3 (1.2±0.3, 8.7±2.2)
T3: 18±5 (1.8±0.5, 13.0±3.6)
5
3-3COMPONENT PARTS
2. Automatic Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box.
B3M0615
2) Remove boot plate from the body.
G3M0680
3) Remove the spring between the joint and bracket.
G3M0681
4) Remove stay from bracket.
B3M0616A
5) Remove rod from joint.
6
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0683
6) Remove gearshift lever.
G3M0684
7) Remove the exhaust cover and remove cushion rubber
from the body.
B3M0617A
B: DISASSEMBLY
1) Disconnect locking wire.
B3M0618A
2) Remove rod from gearshift lever.
B3M0619A
3) Remove snap ring, then disconnect gearshift lever from
stay.
4) Remove boot from gearshift lever.
7
3-3SERVICE PROCEDURE
1. Manual Transmission

B3M0620A
5) Remove O-ring, then disconnect bush (Stay rear).
B3M0621A
6) Draw out spring pin, then remove bush (Shift lever) from
gearshift lever.
B3M0622A
C: INSPECTION
Check each parts (Bush, cushion, spacer, boot, spring,
stay and rod etc.) for deformation, damage and wear.
Repair or replace any defective parts. Determine defective
parts by comparing with new parts.
G3M0692
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.


1Cushion rubber


2Bush (Stay front)
8
3-3SERVICE PROCEDURE
1. Manual Transmission

B3M0623A
3) Mount each parts (Boot, O-ring, bush and spacer) on
the gearshift lever.
CAUTION:
Always use new O-rings.
Apply grease [NIGTIGHT LYW No.2 or equivalent] to
the inner and side surfaces of the bush when install-
ing spacer.
B3M0619A
4) Insert the gearshift lever into the boot hole.
5) Mount gearshift lever on the stay.
6) Install snap ring to the bottom of the bush (Stay rear).
B3M0617A
7) Tighten with locking wire to the extent that the boot will
not come off.
CAUTION:
Always use new locking wire.
B3M0618A
8) Insert the rod into the boot hole.
9) Connect rod to gearshift lever.
Tightening torque:
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74±0.25 N⋅m (0.075±0.025 kg-m, 0.54±0.18 ft-lb)
or less
10) Check that there is no excessive play and that parts
move smoothly.
9
3-3SERVICE PROCEDURE
1. Manual Transmission

B3M0010
E: INSTALLATION
1) Put into gearshift lever from passenger compartment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. [W1B0].>
G3M0684
4) Mount cushion rubber on the body.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
B3M0616A
5) Connect rod to the joint.
Tightening torque:
FWD model
12±3 N⋅m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0681
6) Connect stay to the bracket.
Tightening torque:
18±5 N⋅m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
7) Install the exhaust cover.
10
3-3SERVICE PROCEDURE
1. Manual Transmission

G3M0698
2. Automatic Transmission
A: REMOVAL
1) Remove the cable.
(1) Prior to removal, set lever to“N”position.
(2) Remove front exhaust pipe.
G3M0699
(3) Separate cable from transmission lever.
(4) Remove clamp from transmission case.
B3M0102A
(5) Disconnect cable from selector lever and then
remove cable bracket.
G3M0702
2) Remove console box.
3) Disconnect the connectors.
G3M0703
4) Remove the screws to take off the plate from the body.
11
3-3SERVICE PROCEDURE
1. Manual Transmission - 2. Automatic Transmission

G3M0704
B: DISASSEMBLY
1) Remove grip from selector lever.
2) Remove indicator from plate.
B3M0346A
3) Remove the following parts from the grip.


1Button


2Spring
G3M0706
4) Remove shift-lock solenoid and“P”position switch.
G3M0707
5) Remove the bolt to take off the selector lever from the
plate and remove selector lever from the plate.
G3M0708
6) Remove lock plate.
7) Remove selector lever from the plate.
12
3-3SERVICE PROCEDURE
2. Automatic Transmission