Injectors SUBARU LEGACY 1997 Service Repair Manual

4. Engine Compression
A: MEASUREMENT
1. 2200 cc MODEL
1) After warming-up the engine, turn ignition switch to
OFF.
2) Make sure that the battery is fully charged.
3) Remove all the spark plugs.
4) Disconnect connectors from fuel injectors.
5) Fully open throttle valve.
6) Check the starter motor for satisfactory performance
and operation.
G2M0098
7) Hold the compression gauge tight against the spark
plug hole.
CAUTION:
When using a screw-in type compression gauge, the
screw (put into cylinder head spark plug hole) should
be less than 18 mm (0.71 in) long.
8) Crank the engine by means of the starter motor, and
read the maximum value on the gauge when the pointer is
steady.
9) Perform at least two measurements per cylinder, and
make sure that the values are correct.
Compression (200—300 rpm and fully open throttle):
Standard
1,079—1,275 kPa
(11.0—13.0 kg/cm
2, 156—185 psi)
Limit
883 kPa (9.0 kg/cm
2, 128 psi)
Difference between cylinders
196 kPa (2.0 kg/cm
2, 28 psi)
2. 2500 cc MODEL
CAUTION:
After warming-up, engine becomes very hot. Be care-
ful not to burn yourself during measurement.
1) After warming-up the engine, turn ignition switch to
OFF.
2) Make sure that the battery is fully charged.
3) Remove all the spark plugs. [W3E0].>
4) Disconnect connectors from fuel injectors.
4
2-2
4. Engine Compression

B2M0347A
2) Disconnect connectors from throttle position sensor,
ignition coil, fuel injectors, idle air control solenoid valve,
purge control solenoid valve and EGR solenoid valve.
3) Remove engine harness from intake manifold.


1EGR solenoid valve


2Throttle position sensor


3Idle air control solenoid valve


4Purge control solenoid valve


5Harness band
H2M1247
4) Remove idle air control solenoid valve from intake
manifold.
B2M0157
5) Remove throttle body from intake manifold.
B2M0161B
6) Remove fuel pipes, etc. from intake manifold.


1Pressure regulator


2Fuel pipe ASSY
7) Remove EGR solenoid valve and purge control sole-
noid valve.
B2M0161B
C: ASSEMBLY
1) Install EGR solenoid valve and purge control solenoid
valve.
2) Assemble fuel pipes, etc. to intake manifold.


1Pressure regulator


2Fuel pipe ASSY
16
2-7SERVICE PROCEDURE
4. Intake Manifold

B2M0157
3) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
H2M1247
4) Install idle air control solenoid valve to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0347A
5) Install engine harness onto intake manifold.
6) Connect connectors to throttle position sensor, ignition
coil, fuel injectors, idle air control solenoid valve, purge
control solenoid valve and EGR solenoid valve.


1EGR solenoid valve


2Throttle position sensor


3Idle air control solenoid valve


4Purge control solenoid valve


5Harness band
B2M0757A
7) Connect engine ground terminal to intake manifold.
B2M0159
D: INSTALLATION
1) Install intake manifold onto cylinder heads.
CAUTION:
Always use new gaskets.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
17
2-7SERVICE PROCEDURE
4. Intake Manifold

1Engine control module (ECM)

2Ignition coil

3Ignitor

4Crankshaft position sensor

5Camshaft position sensor

6Throttle position sensor

7Fuel injectors

8Pressure regulator

9Engine coolant temperature sensor

10Mass air flow sensor

11Idle air control solenoid valve

12Purge control solenoid valve

13Fuel pump

14PCV valve

15Air cleaner

16Canister

17Main relay

18Fuel pump relay

19Fuel filter

20Front catalytic converter

21Rear catalytic converter

22EGR valve (AT vehicles only)

23EGR control solenoid valve (AT vehicles only)

24Radiator fan
25Radiator fan relay

26Pressure sources switching solenoid valve

27Knock sensor

28Back-pressure transducer (AT vehicles only)

29Front oxygen sensor

30Rear oxygen sensor (2200 cc Federal spec. vehicles)

31Pressure sensor

32A/C compressor

33Inhibitor switch

34CHECK ENGINE malfunction indicator lamp (MIL)

35Tachometer

36A/C relay

37A/C control module

38Ignition switch

39Transmission control module (TCM) (AT vehicles only)

40ABS/TCS control module (TCS equipped models)

41Vehicle speed sensor

42Data link connector (For Subaru select monitor)

43Data link connector (For Subaru select monitor and OBD-II
general scan tool)

44Two way valve

45Rear oxygen sensor (2200 cc California spec. vehicles)

46Filter
5
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General

1Engine control module (ECM)

2Ignition coil

3Ignitor

4Crankshaft position sensor

5Camshaft position sensor

6Throttle position sensor

7Fuel injectors

8Pressure regulator

9Engine coolant temperature sensor

10Mass air flow sensor

11Idle air control solenoid valve

12Purge control solenoid valve

13Fuel pump

14PCV valve

15Air cleaner

16Canister

17Main relay

18Fuel pump relay

19Fuel filter

20Front catalytic converter

21Rear catalytic converter

22EGR valve (AT vehicles only)

23EGR control solenoid valve (AT vehicles only)

24Radiator fan

25Radiator fan relay

26Pressure sources switching solenoid valve
27Front oxygen sensor

28Rear oxygen sensor (2200 cc Federal spec. vehicles)

29Pressure sensor

30A/C compressor (With A/C models)

31Inhibitor switch

32CHECK ENGINE malfunction indicator lamp (MIL)

33Tachometer

34A/C relay (With A/C models)

35A/C control module (With A/C models)

36Ignition switch

37Transmission control module (TCM)

38Vehicle speed sensor

39Data link connector (For Subaru select monitor)

40Data link connector (For Subaru select monitor and OBD-II
general scan tool)

41Rear oxygen sensor (2200 cc California spec. vehicles)

42Knock sensor

43Back-pressure transducer (AT vehicles only)

44Filter

45Fuel tank pressure sensor

46Pressure control solenoid valve

47Fuel temperature sensor

48Fuel level sensor

49Vent control solenoid valve

50Air filter
7
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General

1Engine control module (ECM)

2Ignition coil

3Ignitor

4Crankshaft position sensor

5Camshaft position sensor

6Throttle position sensor

7Fuel injectors

8Pressure regulator

9Engine coolant temperature sensor

10Mass air flow sensor

11Idle air control solenoid valve

12Purge control solenoid valve

13Fuel pump

14PCV valve

15Air cleaner

16Canister

17Main relay

18Fuel pump relay

19Fuel filter

20Front catalytic converter

21Rear catalytic converter

22EGR valve
23EGR control solenoid valve

24Radiator fan

25Radiator fan relay

26Pressure sources switching solenoid valve

27Knock sensor

28Back-pressure transducer

29Front oxygen sensor

30Rear oxygen sensor

31Pressure sensor

32A/C compressor

33Inhibitor switch

34CHECK ENGINE malfunction indicator lamp (MIL)

35Tachometer

36A/C relay

37A/C control module

38Ignition switch

39Transmission control module (TCM)

40Vehicle speed sensor

41Data link connector (Subaru select monitor)

42Data link connector (OBD-II general scan tool)

43Two way valve

44Filter
9
2-7ON-BOARD DIAGNOSTICS II SYSTEM
1. General

ContentConnector
No.Terminal
No.Signal (V)
Note
Ignition SW ON
(Engine OFF)Engine ON (Idling)
AT diagnosis input signal B84 80Less than 1)More
than 4Less than 1)More
than 4Waveform
GND (sensors) B84 20 0 0—
GND (injectors) B8469
00—
95
GND (ignition system) B84 94 0 0—
GND (power supply) B8419
00—
46
GND (control systems) B8417
00—
18
GND (oxygen sensor
heater)B84 42 0 0—
2. ENGINE CONDITION DATA
Content Model Specified data
Mass air flow2200 cc1.7—3.3 (g/sec): Idling
7.1—14.2 (g/sec): 2,500 rpm racing
2500 cc2.2—4.2 (g/sec): Idling
8.6—14.5 (g/sec): 2,500 rpm racing
Engine load2200 cc1.6—2.9 (%): Idling
6.4—12.8 (%): 2,500 rpm racing
2500 cc1.9—3.5 (%): Idling
7.2—12.1 (%): 2,500 rpm racing
Measuring condition:

After warm-up the engine.

Gear position is in“N”or“P”position.

A/C is turned OFF.

All accessory switches are turned OFF.
81
2-7ON-BOARD DIAGNOSTICS II SYSTEM
5. Specified Data

10AI5
ONLY ONE CYLINDER
: Is there a fault in that cylinder?
NOTE:
Check the following items.

Spark plug

Spark plug cord

Fuel injector

Compression ratio
: Repair or replace faulty parts.
: Go to step10AI11.
10AI6
GROUP OF #1 AND #2 CYLINDERS
: Are there faults in #1 and #2 cylinders?
NOTE:

Check the following items.

Spark plugs

Fuel injectors

Ignition coil

If no abnormal is discovered, check for“D: IGNITION
CONTROL SYSTEM”of #1 and #2 cylinders side. 2-7 [T8D0].>
: Repair or replace faulty parts.
: Go to step10AI11.
216
2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostic Chart with Trouble Code for LHD Vehicles

10AI7
GROUP OF #3 AND #4 CYLINDERS
: Are there faults in #3 and #4 cylinders?
NOTE:

Check the following items.

Spark plugs

Fuel injectors

Ignition coil

If no abnormal is discovered, check for“D: IGNITION
CONTROL SYSTEM”of #3 and #4 cylinders side. 2-7 [T8D0].>
: Repair or replace faulty parts.
: Go to step10AI11.
10AI8
GROUP OF #1 AND #3 CYLINDERS
: Are there faults in #1 and #3 cylinders?
NOTE:
Check the following items.

Spark plugs

Fuel injectors

Skipping timing belt teeth
: Repair or replace faulty parts.
: Go to step10AI11.
217
2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostic Chart with Trouble Code for LHD Vehicles

10AI9
GROUP OF #2 AND #4 CYLINDERS
: Are there faults in #2 and #4 cylinders?
NOTE:
Check the following items.

Spark plugs

Fuel injectors

Skipping timing belt teeth
: Repair or replace faulty parts.
: Go to step10AI11.
10AI10
THE CYLINDER AT RANDOM
: Is the engine idle rough?
: Go to step10AI11.
: Go to DTC P0170. and [T10T5].>
B2M0759
10AI11
CHECK EGR SYSTEM.
: Is the minimum EGR system pressure value
(value of function mode (F42) less than 1
kPa?
NOTE:
Use the value read in step10X2for function mode F42.
: Clean EGR valve.
CAUTION:
Do not use solvent when cleaning EGR valve
assembly, as it can damage diaphragm.
NOTE:

Remove and blow away the exhaust deposits. Make
sure the valve operates smoothly and the valve seat area
is completely cleaned.

Replace EGR valve as required.
: Go to DTC P0170. and [T10T5].>
218
2-7ON-BOARD DIAGNOSTICS II SYSTEM
10. Diagnostic Chart with Trouble Code for LHD Vehicles