battery SUBARU LEGACY 1997 Service Repair Manual

4-4
[M13-21
BRAKES

13
.
Anti-lock
Brake
System
(ABS)
[5
.3i
Type]

O

BATTERY

B4H1216A

O
ABS
control
module
and
S
Front
right
outlet
solenoidvalve
D
ABS
warning
light
hydraulic
control
unit
(2
Rear
left
inlet
solenoid
valve'
0
Stop
light
switch
9
ABS
control
module
section
D
Rear
left
outlet
solenoidvalve
0
Stop
light
Valve
relay
0
Rear
right
inlet
solenoidvalve
(5
G
sensor
(only
AWD
model)
O
Motor
relay
8
Rear
right
outlet
solenoid
valve
0
Front
left
ABS
sensor
m
Motor
R
Transmission
control
module
Z
Front
right
ABS
sensor
Front
left
inlet
solenoid
valve
(only
AT
module)
Z
Rear
left
ABS
sensor
8
Front
left
outlet
solenoidvalve
(3
Diagnosis
connector
(8
Rear
right
ABS
sensor
Front
right
inlet
solenoidvalve
0
Data
link
connector

SERVICE
PROCEDURE
[w2sao1
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

A
:
REMOVAL

1)
Disconnect
ground
cablefrom
battery
.

2)
Remove
air
intake
duct
fromengine
compartment
to

facilitate
removal
of
ABSCM&H/U
.

3)
Use
an
air-gun
to
get
rid
of
water
around
the

ABSCM&H/U
.

CAUTION
:

The
contact
will
be
insufficient
if
the
terminal
gets
wet
.

4)
Pull
on
the
lock
of
the
ABSCM&H/U
connector
to

remove
it
.

5)
Disconnect
connector
from
ABSCM&H/U
.

CAUTION
:

Be
careful
not
tolet
water
or
other
foreign
matter
con-

tact
the
ABSCM&H/U
terminal

6)
Unlock
cable
clip
.

7)
Disconnect
brake
pipes
from
ABSCM&H/U
.

CAUTION
:

Wrap
brake
pipes
with
vinyl
bag
to
avoid
spilling
brake

fluid
on
vehicle
body
.

8)
Remove
ABSCM&H/U
fromengine
compartment
.

CAUTION
:

9
ABSCM&H/U
cannotbe
disassembled
.
Do
not
attempt

to
loosen
bolts
and
nuts
.

"
Do
not
drop
or
bump
ABSCM&H/U
.

"
Do
not
turn
the
ABSCM&H/U
upside
down
or
place
it

on
its
side
.

*
Be
careful
to
prevent
foreign
particles
from
getting

into
ABSCM&H/U
.

9
Apply
acoat
of
rust-preventive
wax
(Nippeco
LT
or

GB)
to
bracket
attaching
bolt
after
tightening
.

*
Do
not
pull
harness
disconnecting
harness
connector
.

7

SERVICE
PROCEDURE
Iwz7oo1
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]
-
27
.
G
Sensor
(ABS
5
.3i
Type)

E
:
INSTALLATION

1)
Install
ABSCM&H/U
.

CAUTION
:

Confirm
that
the
specifications
of
the
ABSCM&H/U
con-

forms
to
the
vehicle
specifications
.

Tightening
torque
:

18
f
5
N~m
(1
.8
±
0
.5
kg-m,
13
.0
±
3
.6ft-Ib)
2)
Connect
brake
pipes
to
their
correct
ABSCM&H/U
con-

nections
.
<
Ref
.
to
[W18A4]
.*10
>

3)
Using
cable
clip,
secure
ABSCM&H/U
harness
to

bracket
.

4)
Connect
connector
to
ABSCM&H/U
.

CAUTION
:

9
Be
sure
to
remove
all
foreign
matter
from
inside
the

connector
before
connecting
.

9
Ensure
that
the
ABSCM&H/U
connetor
is
securely

locked
.

5)
Install
air
intake
duct
.

6)
Connect
ground
cable
to
battery
.

7)
Bleed
air
from
the
brake
system
.

26
.
ABS
Sensor
(ABS
5
.3i
Type)

<
Ref
.
to
4-4
[W1400]
.*1
>

27
.
G
Sensor
(ABS
5
.3i
Type)

Ref
.
to
4-4
[W2400]
.*5
>

15

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

4-4d
[raoo]
BRAKES
[ABS
5
.31
TYPE]

4
.
Schematic

4
.
Schematic

10

14

BATTERY
16

-----I

---
IGN

17
----I

=
O_
.__J

C5
19

U6

--
-
------
H
!
20

-----------
g

10

1
-
~
11

----------
----
r
12
23
`
"
...
.,`
@
.

Twisted
w
ire

B
4M1227A

ABS
control
module
and
hydraulic
control
unit

(ABSCM&H/U)

~2
ABS
control
module
area

~3
Valve
relay

~a
Motor
relay

~5
Motor

06
Front
left
inlet
solenoid
valve

07
Front
left
outlet
solenoid
valve

~8
Front
right
inlet
solenoid
valve

Front
right
outlet
solenoid
valve
~o
Rear
left
inlet
solenoid
valve

Rear
left
outlet
solenoid
valve

g
Rear
right
inlet
solenoid
valve

Rear
right
outlet
solenoid
valve

~a
Transmission
control
module
(only
AT
model)

~5
Diagnosis
connector

~s
Data
link
connector

ABS
warning
light

Qe
Stop
light
switch

Stop
light

~o
G
sensor
(only
AWD
model)

Front
left
ABS
sensor

~2
Front
right
ABS
sensor

Rear
left
ABS
sensor

Rear
right
ABS
sensor

6

BRAKES
[ABS
5
.31
TYPE]
[T7A3]
4-4d

7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

B1
2345
678910
1112
1
13
1
14
1
15
1
16
1
17
1
18
1
19
.
)

D

V

-
B4M1273A

I7A1
ICHONECK
IF
OTHER
WARNING
LIGHTS
TURN

Turn
ignition
switch
to
ON
(engine
OFF)
.

CHECK
:
Do
other
warning
lights
turn
on?

,rES
:
Go
to
step
7A2
.

No
:
Repair
combination
meter
.

7A2
I
CHECK
ABS
WARNING
LIGHT
BULB
.

1)
Turn
ignition
switch
to
OFF
.

2)
Remove
combination
meter
.

3)
Remove
ABS
warning
light
bulb
from
combination

meter
.

CHECK
:
Is
ABS
warning
light
bulb
OK?

,mss
:
Go
to
step
7A3
.

No
:
Replace
ABS
warning
light
bulb
.

7A3
CHECK
BATTERY

NG
LIGHT
HARNESS

SHO
RT
OF
ABS
WARN-

1)
Disconnect
connector
(B100)
from
connector
(F2)
.

2)
Measure
voltage
between
connector
(B100)
and
chas-

sis
ground
.

Connector
&
terminal
(B100)
No
.
9
(+)
-
Chassis
ground
(
)
:

CHECK
:
Is
thevoltage
less
than
3
V?

vES
:
Go
to
step
7A4
.

No
:
Repair
warning
light
harness
.

19

4-4d
[r7aa1
BRAKES
[ABS
5
.31
TYPE]

7
.
DiagnosticsChart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

2345
67890
B1~
1
11
1
12
1
13
1
14
1516
171819
1:
)

D

84M1273A

7A4
CHECK
BATTERY

NG
LIGHT
HARN

SSORT
OF
ABS
WARN-

1)
Turn
ignition
switch
to
ON
.

2)
Measure
voltage
between
connector
(B100)
and
chas-

sis
ground
.

Connector
&
terminal

(8100)
No
.
9
(+)
-
Chassis
ground
(
)
:

CHECK
:
is
voltage
less
than3
V?

YES
:
Go
to
step
7A5
.

No
:
Repair
warning
light
harness
.

7A5
CHECK
WIRING
HARNESS
.

1)
Turn
ignition
switch
to
OFF
.

2)
Install
ABS
warning
light
bulb
from
combination
meter
.

3)
Install
combination
meter
.

4)
Turn
ignition
switch
to
ON
.

5)
Measure
voltage
between
connector
(B100)
and
chas-

sis
ground
.

Connector
&
terminal

(B100)
No
.
9
(+)
-
Chassis
ground
(-)
:

CHECK
:
Is
voltage
between
10
V
and
15
V?

,rES
:
Go
to
step
7A6
.

No
:
Repair
wiring
harness
.

20

BRAKES
[ABS
5
.31
TYPE]
[r7Aal
4-4d

7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

F49

1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
9h0
1
11
1
12
1
13
1
1
411
516
1
17
1
18
1
19
1
20
2
1
23
24
2526
728293031

D

-_
B4M
1243A

7A6
CHECK
BATTERY

NG
LIGHT
HARN

SSORT
OF
ABS
WARN-

1)
Turn
ignition
switch
to
OFF
.

2)
Measure
voltage
between
connector
(F2)
and
chassis

ground
.

Connector
&
terminal

(F2)
No
.
9
(+)
-
Chassis
ground
(
)
:

CHECK
:
Is
thevoltage
less
than3
V?

,rES
:
Go
to
step
7A7
.

No
:
Repair
wiring
harness
.

7A7

CHECK
BATTERY

(
NG
LIGHT
HARNESS
.

SHO
RT
OF
ABSWARN-

1)
Turn
ignition
switch
to
ON
.

2)
Measure
voltage
between
connector
(F2)
and
chassis

ground
.

Connector
&
terminal

(F2)
No
.
9
(+)
-
Chassis
ground
(
)
:

CHECK
:
Is
voltage
less
than3
V?

vES
:
Go
to
step
7A8
.

No
:
Repair
wiring
harness
.

7A8
CHECK
GROUND
CIRCUIT
OF
ABSCM&H/U
.

Measure
resistance
between
ABSCM&H/U
and
chassis

ground
.

Connector
&
terminal

(F49)
No
.
23
-
GND
:

CHECK
:
Is
theresistance
less
than0
.5
92?

,rES
:
Go
to
step
7A9
.

No
:
Repair
ABSCM&H/U
ground
harness
.

21

4-4d
[T7BaI
BRAKES
[ABS
5
.3i
TYPE]

7
.
Diagnostics
Chart
for
ABS
Warning
Light
Circuit
and
Diagnosis
Circuit
Failure

1~
\

MV

B4M0430

71134
CHECKGENERATOR
.

1)
Start
the
engine
.

2)
Idle
theengine
.

3)
Measure
voltage
between
generator
and
chassis

ground
.

Terminal

Generator
8
terminal
(+)
-
Chassis
ground
(
)
:

CHECK
;
Is
the
voltage
between
10
and
15
V?

vES
:
Go
to
step
7B5
.

No
:
Repair
generator
.

7B5
CHECK
BATTERY
TERMINAL
.

Turn
ignition
switch
to
OFF
.

CHECK
:
Is
there
poor
contact
at
battery
terminal?

,rES
:
Repair
battery
terminal
.

No
:
Go
to
step
7B6
.

71136
CHECK
POWER
SUPPLY
OF
ABSCM
.

1)
Disconnect
connector
from
ABSCM&H/U
.

2)
Start
engine
.

3)
Idle
the
engine
.

4)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal

(F49)
No
.
1
(+)
-
Chassis
ground
(-)
:

CHECK
:
Is
thevoltage
between
10
and
15
V?

ves
:
Go
to
step
71137
.

No
:
Repair
ABSCM&H/U
power
supply
circuit
.

71137
1
CHECK
WIRING
HARNESS
.

1)
Disconnect
connector
(F2)
from
connector
(B100)
.

2)
Turn
ignition
switch
to
ON
.

CHECK
:
Does
the
ABS
warning
light
remain
off?

S
:
Go
to
step
7B8
.

No
:
Repair
front
wiring
harness
.

26