change wheel SUBARU LEGACY 1997 Service Repair Manual

BRAKES
IM13-21
4-4
13
.
Anti-lock
Brake
System
(ABS)
[5
.3i
Type]

2
.
FUNCTIONS
OF
SENSORS
AND
ACTUATORS

Name
Function

ABS
control
moduleand
hydraulic
ABSCM-
e
Calculates
and
determine
the
conditionsof
the
wheels
and
body
from
control
unit
(ABSCM&H/U)
section
the
wheel
speedsand
makes
a
proper
decision
suitable
for
the
current
situation
to
control
the
hydraulic
unit
.

In
the
ABS
operation
mode,
the
module
outputs
a
cooperative
control
signal
to
the
AT
control
module
.
(AT
vehicles
only)

Whenever
the
ignition
switch
is
placed
at
ON,
the
module
makes
a
self
diagnosis
.
When
anything
wrong
is
detected,
the
module
cuts
off
the
system
.

Communicates
with
the
Subaru
select
monitor
.

H/U-section
In
the
ABS
operation
mode,
the
H/U
changes
fluid
passages
to
control

the
fluid
pressure
of
the
wheel
cylinders
in
response
to
an
instruction
from
the
ABSCM
.

The
H/U
also
constitutes
thebrake
fluid
passage
from
the
master
cylin-
der
to
the
wheel
cylinders
together
with
pipings
.

Valve
relay-
Serves
asa
power
switch
for
the
solenoid
valve
and
motor
relay
coil
in
section
response
to
an
instruction
from
the
ABSCM
.

Motor
relay-
Serves
as
a
power
switch
for
the
pump
motor
in
response
to
an
instruc-
section
tion
from
the
ABSCM
.

Wheel
speed
sensor
(ABS
sensor)
Detects
the
wheel
speed
in
terms
of
a
change
in
the
magnetic
flux
den-
sity
passingthrough
the
sensor,
converts
it
into
an
electrical
signal,
and
outputs
the
electrical
signal
to
the
ABSCM
.

Tone
wheel
Gives
a
change
in
the
magnetic
flux
density
by
the
teeth
around
the
tone
wheel
to
let
the
ABS
sensor
generate
an
electrical
signal
.

G
sensor
(AWD
vehicle
only)
Detects
a
change
in
G
in
the
longitudinal
direction
of
the
vehicle
and
outputs
it
to
the
ABSCM
in
terms
of
a
change
in
voltage
.

Stop
light
switch
Transmits
the
information
on
whether
the
brakepedal
is
depressed
or
not
to
the
ABSCM
for
use
as
a
condition
in
determining
ABS
operation
.

ABS
warning
light
Alerts
the
driver
to
an
ABS
fault
.
When
the
diagnosis
connector
and
diagnosis
terminal
are
connected,
the
light
flashes
to
indicate
a
trouble
codes
in
response
to
an
instruction
from
the
ABSCM
.

AT
control
module
(TCM)
(AT
vehicles
only)
Provides
shift
controls
(fixing
the
speed
at
3rd
or
changing
front
and
rear
wheel
transmission
characteristics
on
4WD
vehicle)
in
response
to
an
instruction
fromthe
ABSCM
.

4-4d
[T1oHyl
BRAKES
[ABS
5
.3i
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

FR
(F05)

30
km/h

B4M0922

I1
0H1
(CHECK
OUTPUT

SELECT
MONITORF

ABS
SENSOR
USING

Read
the
ABS
sensoroutput
corresponding
to
the
faulty

system
in
the
select
monitor
function
mode
.

NOTE
:

The
select
monitor
display
shows
that
the
front
right
wheel

is
rotating
at
30km/h
.

CHECK
:
Does
the
speed
indicated
on
the
display

change
in
response
to
the
speedometer

reading
during
acceleration/deceleration

when
the
steering
wheel
isin
the
straight-

ahead
position?

YES
:
Go
to
step
10H2
.

No
:
Go
to
step
10H9
.

1OH2
I
HECK
INSTALLATION
OF
ABS
SENSOR
.

Tighteningtorque
:

32
f
10
N~
m
(3.3
f
1
.0
kg-m,
24
±
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
10H3
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

10H3
I
CHECK
INSTALLATION
OFTONE
WHEEL
.

Tightening
torque
:

13±3
N~m
(1
.3±0
.3
kg-m,
9±2
.2
ft-Ib)

CHECK
:
Are
the
tone
wheel
installation
bolts
tight-

ened
securely?

ves
:
Go
to
step
10H4
.

No
:
Tightentone
wheel
installation
bolts
securely
.

114

4-4d
[T1
01-111
BRAKES
[ABS
5
.31
TYPE]

10
.
Diagnostics
Chart
withselect
monitor

FR
(F05)

30
km/h

B4M0922

(SELECT

CHECK
OUTPUT
MONITOR

F
ABS
SENSOR
USING

Read
the
ABS
sensor
output
corresponding
to
the
faulty

system
in
the
select
monitor
function
mode
.

NOTE
:

The
select
monitor
display
shows
that
the
front
right
wheel

is
rotating
at
30
km/h
.

CHECK
:
Does
the
speed
indicated
on
the
display

change
in
response
to
the
speedometer

reading
during
acceleration/deceleration

when
the
steering
wheel
is
in
the
straight-

ahead
position?

Go
to
step
1012
.

No
:
Go
to
step
10L8
.

I1011-2
CHECK
POOR
CONTACT
IN
CONNECTORS
.

Turn
ignition
switch
to
OFF
.

CHECK
:
Is
there
poor
contact
in
connectors
between

ABSCM&HfU
and
ABS
sensor?

,rES
:
Repair
connector
.

No
:
Go
to
step
10L3
.

10L3
I
CHECK
SOURCES
OF
SIGNAL
NOISE
.

CHECK
:
Is
the
cartelephone
orthe
wireless
transmit-

ter
properly
installed?

Go
to
step
10L4
.

No
:
Properly
install
the
car
telephone
or
the
wireless

transmitter
.

1
10L4
I
CHECK
SOURCES
OF
SIGNAL
NOISE
.

Are
noise
sources
(such
as
an
antenna)

installed
near
the
sensorharness?

Install
the
noise
sources
apartfromthe
sensor

harness
.

No
:
Go
to
step
10L5
.

124

B4M0567A
2. CAMBER AND CASTER

Inspection
1) Place front wheel on turning radius gauge. Make sure
ground contacting surfaces of front and rear wheels are set
at the same height.
2) Set ST into the center of the wheel, and then install the
wheel alignment gauge.
ST 927380000 ADAPTER
NOTE:
Refer to the“SPECIFICATIONS AND SERVICE DATA”for
the camber and caster values.

Front camber adjustment
1) Loosen two self-locking nuts located at lower front por-
tion of strut.
CAUTION:

When adjusting bolt needs to be loosened or
tightened, hold its head with a wrench and turn self-
locking nut.

Discard loosened self-locking nut and replace with a
new one.
B4M0189A
2) Turn camber adjusting bolt so that camber is set at the
specification.
NOTE:
Moving the adjusting bolt by one scale graduation changes
camber by approximately 0°10′.
9
4-1SERVICE PROCEDURE
1. On-car Services

Left side Right side
Toe-in is
increased.
B4M0191A
Turn adjusting
wheel
counterclockwise
and adjusting bolt
clockwise.
B4M0351A
Turn adjusting
wheel clockwise
and adjusting bolt
counterclockwise.
Toe-in is
decreased.
B4M0351A
Turn adjusting
wheel clockwise
and adjusting bolt
counterclockwise.
B4M0191A
Turn adjusting
wheel
counterclockwise
and adjusting bolt
clockwise.
G4M0485
NOTE:

When left and right wheels are adjusted for toe-in at the
same time, moving one scale graduation changes toe-in by
approximately 4 mm (0.16 in).

Turn adjusting wheel and adjusting bolt equally in oppo-
site directions so that same scale graduations are posi-
tioned directly above center of the adjusting bolt.
3) Tighten self-locking nut.
Tightening torque:
137±20 N⋅m (14±2 kg-m, 101±14 ft-lb)
M4A0059
5. REAR WHEEL TOE-IN (AWD MODEL)

Inspection
1) Using a toe-in gauge, measure rear wheel toe-in.
Toe-in: 0±3 mm (0±0.12 in)
2) Mark rear sides of left and right tires at height corre-
sponding to center of spindles and measure distance“B”
between marks.
3) Move vehicle forward so that marks line up with front
sides at height corresponding to center of spindles.
4) Measure distance“A”between left and right marks.
Toe-in can then be obtained by the following equation:
BA = Toe-in
12
4-1SERVICE PROCEDURE
1. On-car Services

G4M0486

Adjustment
1) Loosen self-locking nut on inner side of rear lateral link.
CAUTION:

When loosening or tightening adjusting bolt, hold
bolt head and turn self-locking nut.

Discard loosened self-locking nut and replace with a
new one.
2) Turn adjusting bolt head until toe-in is at the specifica-
tion.
Left side Right side
Toe-in is increased.
B4M0192
Rotate clockwise.
B4M0352
Rotate
counterclockwise.
Toe-in is decreased.
B4M0352
Rotate
counterclockwise.
B4M0192
Rotate clockwise.
NOTE:
When left and right wheels are adjusted for toe-in at the
same time, the movement of one scale graduation changes
toe-in by approximately 3 mm (0.12 in).
3) Tighten self-locking nut.
Tightening torque:
98±15 N⋅m (10±1.5 kg-m, 72±11 ft-lb)
13
4-1SERVICE PROCEDURE
1. On-car Services

G4M0488
6. THRUST ANGLE

Inspection
1) Position vehicle on a level surface.
2) Move vehicle 3 to 4 meters directly forward.
3) Determine locus of both front and rear axles.
4) Measure distance“L”between center line of loci of the
axles.

Thrust angle is less than 20’when“L”is equal to or less
than 15 mm (0.59 in).

Adjustment
Make thrust angle adjustments by turning toe-in adjusting
bolts of rear suspension equally in the same direction.
NOTE:
On FWD models, turn adjusting wheels one by one, by the
some amount in the opposite direction of the adjusting
bolts.

When one rear wheel is adjusted in a toe-in direction,
adjust the other rear wheel equally in toe-out direction, in
order to make thrust angle adjustment.
When left and right adjusting bolts are turned incremen-
tally by one graduation in the same direction, the thrust
angle of the AWD model will change approximately 10’[“L”
is almost equal to 7.5 mm (0.295 in)] and the thrust angle
of the FWD model will change approximately 12’[“L”is
almost equal to 9 mm (0.35 in)].
Thrust angle:
0°±20′
B4M0193A
NOTE:
Thrust angle refers to a mean value of left and right rear
wheel toe angles in relation to vehicle body center line.
Vehicle is driven straight in the thrust angle direction while
swinging in the oblique direction depending on the degree
of the mean thrust angle.
B4M0194A
Thrust angle: r
r=αβ2
α: Right rear wheel toe angle
β: Left rear wheel toe angle
NOTE:
Here, use only positive toe-in values from each wheel to
substitute forαandβin the equation.
14
4-1SERVICE PROCEDURE
1. On-car Services

9. Power Steering Fluid
A: RECOMMENDED AIR BLEEDING AND
POWER STEERING FLUID
Recommended power steering fluid Manufacturer
ATF DEXRON II or ATF DEXRON IIEB.P.
CALTEX
CASTROL
MOBIL
SHELL
TEXACO
1) Feed the specified fluid with its level being about 5 cm
(2.0 in) lower than the mouth of tank.
2) Continue to turn steering wheel slowly from lock to lock
until bubbles stop appearing in the tank while keeping the
fluid at that level.
3) In case air is absorbed to deliver bubbles into piping
because the fluid level is lower, leave it about half an hour
and then do the step 2) all over again.
4) Start, and idle the engine.
5) Continue to turn steering wheel slowly from lock to lock
again until bubbles stop appearing in the tank while keep-
ing the fluid at that level.
It is normal that bubbles stop appearing after three times
turning of steering wheel.
6) In case bubbles do not stop appearing in the tank, leave
it about half an hour and then do the step 5) all over again.
7) Stop the engine, and take out safety stands after jack-
ing up vehicle again.
Then lower the vehicle, and idle the engine.
8) Continue to turn steering wheel from lock to lock until
bubbles stop appearing and change of the fluid level is
within 3 mm (0.12 in).
9) In case the following happens, leave it about half an
hour and then do step 8) again.
(1) The fluid level changes over 3 mm (0.12 in).
(2) Bubbles remain on the upper surface of the fluid.
(3) Grinding noise is generated from oil pump.
10) Check the fluid leakage at flare nuts after turning
steering wheel from lock to lock with engine running.
CAUTION:

Before checking, wipe off any fluid on flare nuts and
piping.

In case the fluid leaks from flare nut, it is caused by
dust (or the like) and/or damage between flare and
tapered seat in piping.

So remove the flare nut, tighten again it to the speci-
fied torque after cleaning flare and tapered seat. If flare
or tapered seat is damaged, replace it with a new one.
11) Inspect fluid level on flat and level surface with engine
“OFF”by indicator of filler cap.
80
4-3SERVICE PROCEDURE
9. Power Steering Fluid

G6M0137
4) When tester indicates 12 volts when its probe reaches
point“A”, a broken circuit occurs between point“A”and the
negative terminal. Slowly move tester probe toward the
negative terminal while contacting it on heat wire to locate
point where tester indication changes abruptly (0 volts).
This is the point where a broken circuit occurs.
When tester indicates 0 volts when its probe reaches point
“A”, a broken circuit occurs between point“A”and the posi-
tive terminal. Locate a point where tester indication
changes abruptly (12 volts) while slowly moving tester
probe toward the positive terminal.
G6M0138
C: REPAIR
1) Clean broken wire and its surrounding area.
2) Cut off slit on (used) thin film by 0.5 mm (0.020 in) width
and 10 mm (0.39 in) length.
3) Place the slit on glass along the broken wire, and
deposit conductive silver composition (DUPONT No. 4817)
on the broken portion.
4) Dry out the deposited portion.
5) Inspect the repaired wire for continuity.
B6M0120
13. Combination Meter
A: REMOVAL AND INSTALLATION
1. COMBINATION METER
1) Move steering wheel fully down.
2) Remove screws which secure meter visor.
3) Remove visor from instrument panel.
4) Disconnect connectors from meter visor.
B6M0121
5) Remove screws which secure combination meter, and
pull combination meter out.
6) Disconnect connectors from back of combination meter.
CAUTION:
When installing combination meter, be sure to connect
connectors to backside of combination meter.
33
6-2SERVICE PROCEDURE
12. Rear Window Defogger - 13. Combination Meter

G6M0137
4) When tester indicates 12 volts when its probe reaches
point“A”, a broken circuit occurs between point“A”and the
negative terminal. Slowly move tester probe toward the
negative terminal while contacting it on heat wire to locate
point where tester indication changes abruptly (0 volts).
This is the point where a broken circuit occurs.
When tester indicates 0 volts when its probe reaches point
“A”, a broken circuit occurs between point“A”and the posi-
tive terminal. Locate a point where tester indication
changes abruptly (12 volts) while slowly moving tester
probe toward the positive terminal.
G6M0138
C: REPAIR
1) Clean broken wire and its surrounding area.
2) Cut off slit on (used) thin film by 0.5 mm (0.020 in) width
and 10 mm (0.39 in) length.
3) Place the slit on glass along the broken wire, and
deposit conductive silver composition (DUPONT No. 4817)
on the broken portion.
4) Dry out the deposited portion.
5) Inspect the repaired wire for continuity.
B6M0120
13. Combination Meter
A: REMOVAL AND INSTALLATION
1. COMBINATION METER
1) Move steering wheel fully down.
2) Remove screws which secure meter visor.
3) Remove visor from instrument panel.
4) Disconnect connectors from meter visor.
B6M0121
5) Remove screws which secure combination meter, and
pull combination meter out.
6) Disconnect connectors from back of combination meter.
CAUTION:
When installing combination meter, be sure to connect
connectors to backside of combination meter.
33
6-2SERVICE PROCEDURE
12. Rear Window Defogger - 13. Combination Meter