torque SUBARU LEGACY 1997 Service Repair Manual

4-1
[c1oa1
COMPONENT
PARTS

1
.
Conventional
Suspension

1
.
Conventional
Suspension

4
.
REAR
SUSPENSION
(SUS
MODEL)

B4M1214A

Stabilizer
~2
Stabilizer
bracket
03
Stabilizer
bushing

~a
Clamp

~5
Floating
bushing
Stopper

Stabilizer
link

~8
Rear
lateral
link

9
Bushing
(C)

(%
Bushing
(A)

Front
lateral
link

02
Bushing
(B)

Trailing
link
rear
bushing

Da
Trailing
link

Trailing
link
front
bushing

#
Trailing
link
bracket

Cap
(Protection)

#
Washer

g
Rear
crossmember
~o
Strut
mount
cap

Strut
mount

~2
Rubber
seat
upper

Dust
cover

~a
Coil
spring

~5
Helper
~s
Rubber
seat
lower

Damper
strut

Self-locking
nut

Adapter
rear
crossmember

(OUTBACK
model)

Tightening
torque
:
N~m
(kg-m,
it-Ib)
Tl
:
20f6
(2
.0±
0
.6,
14
.5f4
.3)
T2
:
25f7(2
.5f0
.7,
18
.1f5
.1)
T3
:
44f6
(4
.5f0
.6,
32
.5f4
.3)
T4
:
59
f
10
(6.0
1
1
.0,
43
f
7)
T5
:
98
4
:15
(10
.0
f
1.5,
72±
11)
T6
:
98
f
20
(10
.0
f
2
.0,
72
f
14)
T7
:
113
f
15
(11
.5
f
1
.5,
83
f
11)
T8
:
127
f
20
(13
.0
f
2
.0,
94
1
14)
T9
:
137
f
20
(14
.0
f
2
.0,
101114)
T10
:196±io
(20
.0±i
o,
145±~9
)

9

5-1
[ciIoo]
COMPONENT
PARTS
11
.
Rear
Bumper
(SUS)

11
.
Rear
Bumper
(SUS)

O

.-
1
4Y'

I

/
0
2

i
A$O

1~
I
~
iIi
o
g
t
~~
IIII

V
l
'`ao
6
u
V

5
4

7

BSM0501A

Beam
complete
rear

Beam
lower
complete
rear

0
Bracket
siderear

0
Beam
upper
rear

Bumper
face

E-A
foam

E-A
honeycomb

Tightening
torque
:
N~m
(kg-m,
/t-Ib)
T
:
95
±
25
(9
.5±
2
.5,
69
f
18)

4-4
[ciooi1
COMPONENT
PARTS

10
.
ABS
System
(ABS
5
.3i
Type)

10
.
ABS
System
(ABS
5
.31
Type)

1
.
SENSOR

3

so

2

T2T2
T2

T1
~
T2T2
`>

I
43
~
t

T2

T2

o

Kow

6

T
.l
o

T2

o

T2

3

B4M
1219A

D
G
sensor
(AWD
only)

~2
Rear
ABS
sensor
RH

~3
ABS
spacer

~4
Rear
ABS
sensor
LH

~5
Front
ABS
sensor
LH

~6
Front
ABS
sensor
RH

Tightening
torque
:
N~m
(kg-m,
ft-1b)
TI
:
7
.4
12
.0
boas
f
0
.2,
5
.4
f
1
.4)
T2
:
32
±
10
(3
.3
f
1
.0,
24
±
7)

2

COMPONENT
PARTS
[c1oo21
4-4
10
.
ABS
System
(ABS
5
.3i
Type)

2
.
ABS
CONTROLMODULE
AND
HYDRAULIC

CONTROL
UNIT
(ABSCM&H/U)

0
0

T1
0
~

lJ`
T2

r~

T3

a
.i

B4M
1220A
',

1~
Stud
bolt
~6
Front-RH
outlet

~2
Damper
07
Primary
inlet

%
ABS
control
module
and
hydraulic(k
Rear-LH
outlet

control
unit
~9
Rear-RH
outlet

~4
Front-1-11
outlet
~o
Bracket

~5
Secondary
inlet

Tightening
torque
:
N~m
(kg-m,
ft-1b)
T1
:
18f5
(1
.8f0
.5,
13
.0
13
.6)
T2
:
29
f
7
(3
.0
f
0,7,
21
.7
f
5
.1)
T3
:
32
f
10(3
.3
f
1
.0,
24
f
7)

3

SERVICE
PROCEDURE
[W18A5]
4-4
18
.
Brake
Hose
and
Pipe
5
.
MODELS
WITH
ABS
(ABS
5
.3i
TYPE)

B4M1221A

Union
bolt
~2
Front
brake
hose
RH

~3
Clip

~4
Valve
bracket

~5
Proportioning
valve

06
Front
brake
pipe
ASSY

~7
Front
brake
hose
LH

(V
Two-way
connector

Connector
bracket

~o
Rear
brake
hose
RH

Rear
brake
pipe
ASSY

~z
Rear
brake
hose
LH

Center
brake
pipe
ASSY

'
41

Tightening
torque
:
N~m
(kg-m,
ft-115)
TI
:
13f3
(1
.3f0
.3,
9
.4f2
.2)
T2
:
15±z(1
.5-0z,
10
.8±a)
T3
:
18f3
(1
.8f0
.3,
13
.0±
2
.2)
T4
:
18±
5
(1
.8
f
0
.5,
13
.0
f3
.6)

5

4-4
[w2soo1
SERVICE
PROCEDURE

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]

25
.
ABS
Control
Module
and
Hydraulic

Control
Unit
(ABSCM&H/U)
[ABS
5
.31

Type]

2
~D

/
T1

2
1
r~

\Y'

0

T1
Q

T2

I
III

B4M1220A
I

Stud
boltO6
Front-RH
outlet

~2
Damper
~7
Primary
inlet

~3
ABS
control
module
and
hydraulic
~8
Rear-LH
outlet

control
unit~9
Rear-RH
outlet
~4
Front-LH
outlet
~o
Bracket

~5
Secondary
inlet

,,t-

Tightening
torque
:
N~m
(kg-m,
It-Ib)
TI
:
18
f
5
(1
.8
f
0
.5,
13
.0
f3
.6)
T2
:
29f7
(3
.0f0
.7,
21,7f5
.1)
T3
:
32
±
10
(3.3
f
1
.0,
24
f
7)

6

SERVICE
PROCEDURE
Iwz7oo1
4-4

25
.
ABS
Control
Module
and
Hydraulic
Control
Unit
(ABSCM&H/U)
[ABS
5
.3i
Type]
-
27
.
G
Sensor
(ABS
5
.3i
Type)

E
:
INSTALLATION

1)
Install
ABSCM&H/U
.

CAUTION
:

Confirm
that
the
specifications
of
the
ABSCM&H/U
con-

forms
to
the
vehicle
specifications
.

Tightening
torque
:

18
f
5
N~m
(1
.8
±
0
.5
kg-m,
13
.0
±
3
.6ft-Ib)
2)
Connect
brake
pipes
to
their
correct
ABSCM&H/U
con-

nections
.
<
Ref
.
to
[W18A4]
.*10
>

3)
Using
cable
clip,
secure
ABSCM&H/U
harness
to

bracket
.

4)
Connect
connector
to
ABSCM&H/U
.

CAUTION
:

9
Be
sure
to
remove
all
foreign
matter
from
inside
the

connector
before
connecting
.

9
Ensure
that
the
ABSCM&H/U
connetor
is
securely

locked
.

5)
Install
air
intake
duct
.

6)
Connect
ground
cable
to
battery
.

7)
Bleed
air
from
the
brake
system
.

26
.
ABS
Sensor
(ABS
5
.3i
Type)

<
Ref
.
to
4-4
[W1400]
.*1
>

27
.
G
Sensor
(ABS
5
.3i
Type)

Ref
.
to
4-4
[W2400]
.*5
>

15

BRAKES
[ABS
5
.31
TYPE]
[r8E71
4-4d

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

F49

B4M
1240A
'I

f
CHECK
BATTERY
SHORT
OF
HARNESS
.

Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal

Trouble
code
21
I
(F49)
No
.
11
(+)
-
Chassis
ground

Trouble
code
23
l
(F49)
No
.
9
(+)
-
Chassis
ground

Trouble
code
25
l
(F49)
No
.
14
(+)
-
Chassis
ground

Trouble
code
27
/
(F49)
No
.
7
(+)
-
Chassis
ground

(-)
:

CHECK
:
Is
thevoltageless
than
1
V?

ves
:
Go
to
step
8E6
.

No
:
Repair
harness
between
ABSCM&H/U
and
ABS

sensor
.

18E6
I
CHECK
BATTERY
SHORT
OFHARNESS
.

1)
Turn
ignition
switch
to
ON
.

2)
Measure
voltage
between
ABSCM&H/U
connector
and

chassis
ground
.

Connector
&
terminal

Trouble
code
21
/
(F49)
No
.
11
(+)
-
Chassis
ground

Trouble
code
23
l
(F49)
No
.
9
(+)
-
Chassis
ground

Trouble
code
25
l
(F49)
No
.
14
(+)
-
Chassis
ground

Trouble
code
27
/
(F49)
No
.
7
(+)
-
Chassis
ground

CHECK
:
Is
the
voltage
less
than
1
V?

ves
:
Go
to
step
8E7
.

No
:
Repair
harness
between
ABSCM&H/U
and
ABS

sensor
.

8E7
CHECK
INSTALLATION
OF
ABS
SENSOR
.

Tightening
torque
:

32
f
10
N~m
(3
.3
f
1
.0
kg-m,
24
f
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securel
y?

vES
:
Go
to
step
8E8
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

35

4-4d
[TSES1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

G4M0700
I

Rear
Sensor
gap

G4M0701

8E8
I
CHECK
INSTALLATION
OFTONE
WHEEL
.

Tightening
torque
:

13
f
3
N~m
(1.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
thetone
wheel
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
8E9
.

No
:
Tightentone
wheel
installation
bolts
securely
.

8E9
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel-to-pole
piece
gap
over
entire
perim-

eter
of
the
wheel
.

CHECK
;
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)
0
.7
-
1
.2
mm

(0
.028
-
0
.047
in)

ves
:
Go
to
step
8E10
.

No
:
Adjust
the
gap
.

NOTE
:

Adjust
the
gap
using
spacers
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

8E10
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
:
Is
the
runouf
less
than
0
.05
mm
(0
.0020
in)?

vES
:
Go
to
step
8E11
.

No
:
Repair
hub
.

36
Sensorgap

BRAKES
[ABS
5
.31
TYPE]
[T814]
4-4d

8
.
DiagnosticsChart
with
Trouble
Code
by
ABS
Warning
Light

G4M0700

G4M0701

811
1
CHECK
INSTALLATION
OF
ABS
SENSOR
.

Tightening
torque
:

32
f
10
N~m
(3
.3
+
1
.0
kg-m,
24
f
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
812
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

812
1
CHECK
INSTALLATION
OF
TONEWHEEL
.l

Tightening
torque
:

13
f
3
N
"
m
(1.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
the
tone
wheel
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
813
.

No
:
Tightentone
wheel
installation
bolts
securely
.

$13
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel
to
pole
piece
gap
over
entire
perim-

eterof
the
wheel
.

CHECK
:
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)
0
.7
-
1.2
mm

(0
.028
-
0
.047
in)

0
:
Go
to
step
814
.

No
:
Adjust
the
gap
.

NOTE
:

Adjustthe
gap
using
spacer
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

1814
1
CHECK
OSCILLOSCOPE
.

Is
an
oscilloscopeavailable?

,res
:
Go
to
step
815
.

No
:
Go
to
step
816
.

41

Sensor
gap

Sensor
gap