wheel bolt torque SUBARU LEGACY 1997 Service Repair Manual

4-4d
[TSES1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

G4M0700
I

Rear
Sensor
gap

G4M0701

8E8
I
CHECK
INSTALLATION
OFTONE
WHEEL
.

Tightening
torque
:

13
f
3
N~m
(1.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
thetone
wheel
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
8E9
.

No
:
Tightentone
wheel
installation
bolts
securely
.

8E9
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel-to-pole
piece
gap
over
entire
perim-

eter
of
the
wheel
.

CHECK
;
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)
0
.7
-
1
.2
mm

(0
.028
-
0
.047
in)

ves
:
Go
to
step
8E10
.

No
:
Adjust
the
gap
.

NOTE
:

Adjust
the
gap
using
spacers
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

8E10
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
:
Is
the
runouf
less
than
0
.05
mm
(0
.0020
in)?

vES
:
Go
to
step
8E11
.

No
:
Repair
hub
.

36
Sensorgap

BRAKES
[ABS
5
.31
TYPE]
[T814]
4-4d

8
.
DiagnosticsChart
with
Trouble
Code
by
ABS
Warning
Light

G4M0700

G4M0701

811
1
CHECK
INSTALLATION
OF
ABS
SENSOR
.

Tightening
torque
:

32
f
10
N~m
(3
.3
+
1
.0
kg-m,
24
f
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
812
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

812
1
CHECK
INSTALLATION
OF
TONEWHEEL
.l

Tightening
torque
:

13
f
3
N
"
m
(1.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
the
tone
wheel
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
813
.

No
:
Tightentone
wheel
installation
bolts
securely
.

$13
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel
to
pole
piece
gap
over
entire
perim-

eterof
the
wheel
.

CHECK
:
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)
0
.7
-
1.2
mm

(0
.028
-
0
.047
in)

0
:
Go
to
step
814
.

No
:
Adjust
the
gap
.

NOTE
:

Adjustthe
gap
using
spacer
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

1814
1
CHECK
OSCILLOSCOPE
.

Is
an
oscilloscopeavailable?

,res
:
Go
to
step
815
.

No
:
Go
to
step
816
.

41

Sensor
gap

Sensor
gap

BRAKES
[ABS
5
.31
TYPE]
[T8J5]
4-4d

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

811
CHECK

FREELY'FOR
ALONG
TIME
.

TURNED

Check
if
the
wheels
havebeen
turned
freely

for
more
than
one
minute,
such
as
when
the

vehicle
is
jacked-up,
under
full-lock
corner-
ing
or
when
fire
is
not
in
contact
with
road

surface
.

The
ABS
is
normal
.
Erase
the
trouble
code
.

NOTE
:

When
the
wheels
turn
freely
for
along
time,
such
as
when

the
vehicle
is
towed
or
jacked-up,
or
when
steering
wheel

is
continuouslyturned
all
the
way,
this
trouble
code
may

sometimes
occur
.

No
:
Go
to
step
8,12
.

18J2
I
CHECK
TIRE
SPECIFICATIONS
.

CHECK
:
Are
the
fire
specifications
correct?

,res
:
Go
tostep8
.113
.

No
:
Replace
tire
.

18,13
1
CHECK
WEAR
OF
TIRE
.

CHECK
:
Is
the
fire
worn
excessively?

,res
:
Replace
tire
.

No
:
Go
tostep
8,14
.

18J4
I
CHECK
TIRE
PRESSURE
.

CHECK
:
Is
the
fire
pressure
correct?

,rES
:
Go
to
step
8J5
.

No
:
Adjust
tire
pressure
.

18,15
1
CHECK
INSTALLATION
OF
ABS
SENSOR
.

Tighteningtorque
:

32
f
10
N~m
(3
.3
f
1
.0
kg-m,
24
±
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

,res
:
Go
to
step
8J6
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

49

4-4d
[TSJs1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

G4M0700
I

G4M0701

CHECK
INSTALLATION
OF
TONE
WHEEL
.

Tightening
torque
:

13
f
3
N~m
(1.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
the
tone
wheel
installation
bolts
tight-

ened
securely?

,res
:
Go
to
step
8J7
.

No
:
Tightentone
wheel
installation
bolts
securely
.

8J7
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel
to
pole
piece
gap
over
entire
perim-

eter
of
the
wheel
.

CHECK
:
Is
the
gap
within
thespecifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1.4
mm

(0
.035
-
0
.055
in)
0
.7
-
1.2
mm

(0
.028
-
0
.047
in)

,
.ES
:
Go
tostep
8J8
.

No
:
Adjust
the
gap
.

NOTE
:

Adjustthe
gap
using
spacer
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

18,18
1
CHECK
OSCILLOSCOPE
.

Is
an
oscilloscopeavailable?

YES
:
Go
to
step
8J9
.

No
:
Go
to
step
8,1110
.

8J9
I
CHECK
ABS
SENSOR
SIGNAL
.

1)
Raise
all
four
wheels
of
ground
.

2)
Turn
ignition
switch
OFF
.

3)
Connect
theoscilloscope
to
the
connector
(F1)
or
con-

nector(B100)
.

4)
Turn
ignition
switch
ON
.

50

t
Sensor
gap

Sensor
gap

4-4d
[T1oHyl
BRAKES
[ABS
5
.3i
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

FR
(F05)

30
km/h

B4M0922

I1
0H1
(CHECK
OUTPUT

SELECT
MONITORF

ABS
SENSOR
USING

Read
the
ABS
sensoroutput
corresponding
to
the
faulty

system
in
the
select
monitor
function
mode
.

NOTE
:

The
select
monitor
display
shows
that
the
front
right
wheel

is
rotating
at
30km/h
.

CHECK
:
Does
the
speed
indicated
on
the
display

change
in
response
to
the
speedometer

reading
during
acceleration/deceleration

when
the
steering
wheel
isin
the
straight-

ahead
position?

YES
:
Go
to
step
10H2
.

No
:
Go
to
step
10H9
.

1OH2
I
HECK
INSTALLATION
OF
ABS
SENSOR
.

Tighteningtorque
:

32
f
10
N~
m
(3.3
f
1
.0
kg-m,
24
±
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
10H3
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

10H3
I
CHECK
INSTALLATION
OFTONE
WHEEL
.

Tightening
torque
:

13±3
N~m
(1
.3±0
.3
kg-m,
9±2
.2
ft-Ib)

CHECK
:
Are
the
tone
wheel
installation
bolts
tight-

ened
securely?

ves
:
Go
to
step
10H4
.

No
:
Tightentone
wheel
installation
bolts
securely
.

114

BRAKES
LABS
5
.31
TYPE]
[T10H18]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

G4M0700I

G4M0701
I

10H16
I
CHECK
INSTALLATION
OF
TONE
WHEEL
.

Tightening
torque
:

13
f
3
N~m
(1
.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
thetone
wheel
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
10H17
.

No
:
Tightentone
wheel
installation
bolts
securely
.

(CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel-to-poke
piece
gap
over
entire
perim-

eterof
the
wheel
.

CHECK
:
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)

0
.7
-
1
.2
mm

(0
.028
-
0
.047
in)

,rES
:
Go
tostep
10H18
.

No
:
Adjust
the
gap
.

NOTE
:

Adjustthe
gap
using
spacers
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

10H18
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
:
Is
the
runout
less
than0
.05
mm
(0
.0020
in)?

Go
tostep
10H19
.

No
:
Repair
hub
.

119

T
Sensorgap
Sensor
gap

4-4d
[TIoL9]
BRAKES
[ABS
5
.31
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

G4M0700I

G4M0701
I

10L9
I
CHECK
INSTALLATION
OFTONE
WHEEL
.

Tightening
torque
:

13
f
3
N~m
(1
.3
f
0
.3
kg-m,
9
f
2
.2
ft-Ib)

CHECK
:
Are
thetone
wheel
installation
bolts
tight-

ened
securely?

vES
:
Go
to
step
10L10
.

No
:
Tighten
tone
wheel
installation
bolts
securely
.
1
10L10
I
CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel
to
pole
piece
gap
over
entire
perim-

eter
of
the
wheel
.

CHECK
;
Is
the
gap
within
the
specifications
shown
in

the
following
table?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)

0
.7
-
1
.2
mm

(0
.028
-
0
.047
in)

vES
:
Go
to
step
10L11
.

No
:
Adjust
the
gap
.

NOTE
:

Adjustthe
gap
using
spacer
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.
1
10L11
I
CHECK
OSCILLOSCOPE
.
I

CHECK
;
Is
an
oscilloscopeavailable?

,rES
:
Go
to
step
10L12
.

No
:
Go
to
step
10L13
.

1
10L12
I
CHECK
ABS
SENSOR
SIGNAL
.

1)
Raise
all
four
wheels
of
ground
.

2)
Turn
ignition
switch
OFF
.

3)
Connect
the
oscilloscope
to
the
connector
(F1)
or
con-

nector
(B100)
in
accordance
with
trouble
code
.

4)
Turn
ignition
switch
ON
.

126

t
Sensorgap
Sensorgap

BRAKES
[ABS
5
.31
TYPE]
[T10M5]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

iomi
CHECK

(FREE
Y'FOR

THE

AILONG
TIMEVE

TURNED

CHECK
:
Check
if
the
wheels
have
been
turned
freely

for
more
than
one
minute,
suchas
when
the

vehicle
is
jacked-up,
under
full-lock
corner-

ing
or
when
fire
is
not
in
contact
with
road

surface
.

,rES
:
The
ABS
is
normal
.
Erase
the
trouble
code
.

NOTE
:

When
the
wheels
turn
freelyfor
a
long
time,
such
as
when

the
vehicle
is
towed
or
jacked-up,
or
when
steering
wheel

is
continuously
turned
all
the
way,
this
trouble
code
may

sometimes
occur
.

No
:
Go
to
step
10M2
.

10M2
CHECK
TIRE
SPECIFICATIONS
.

Turn
ignition
switch
to
OFF
.

CHECK
:
Are
the
fire
specifications
correct?

,rES
:
Go
to
step
10M3
.

No
:
Replace
tire
.
1
10M3
I
CHECK
WEAR
OF
TIRE
.

Is
the
fire
worn
excessively?

vES
:
Replace
tire
.

No
:
Go
to
step
10M4
.
1
10M4
I
CHECK
TIRE
PRESSURE
.

CHECK
:
Is
the
fire
pressure
correct?

Go
to
step
10M5
.

No
:
Adjust
fire
pressure
.

1
10M5
I
CHECK
INSTALLATION
OF
ABS
SENSOR
.

Tightening
torque
:

32
f
10
N~m
(3
.3
f
1
.0
kg-m,
24
f
7
ft-Ib)

CHECK
:
Are
the
ABS
sensor
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
10M6
.

No
:
Tighten
ABS
sensor
installation
bolts
securely
.

133

4-4d
[rionns1
BRAKES
[ABS
5
.31
TYPE]
10
.
Diagnostics
Chart
withSelect
Monitor

G4M0700
I

G4M0701
I

1
101111116
I
CHECK
INSTALLATION
OF
TONE
WHEEL
.

Tightening
torque
:

13
±
3
N~m
(1.3
f
0
.3
kg-m,
9
±
2
.2
ft-Ib)

CHECK
:
Are
thetone
wheel
installation
bolts
tight-

ened
securely?

,rES
:
Go
to
step
10M7
.

No
:
Tightentone
wheel
installation
bolts
securely
.

CHECK
ABS
SENSOR
GAP
.

Measure
tone
wheel
to
pole
piece
gap
over
entire
perim-

eterof
the
wheel
.

CHECK
:
Is
the
gap
within
the
specifications
shown
in

the
following
fable?

Front
wheel
Rear
wheel

Specifications
0
.9
-
1
.4
mm

(0
.035
-
0
.055
in)

0
.7
-
1
.2
mm

(0
.028
-
0
.047
in)

Go
tostep
10M8
.

No
:
Adjustthe
gap
.

NOTE
:

Adjustthe
gap
using
spacer
(Part
No
.
26755AA000)
.
If

spacers
cannot
correct
the
gap,
replace
worn
sensor
or

worn
tone
wheel
.

1111011111118
1
CHECK
OSCILLOSCOPE
.
I

i
CHECK
:
Is
an
oscilloscope
available?

Go
to
step
10M9
.

No
:
Go
to
step
10M10
.

10M9
CHECK
ABS
SENSOR
SIGNAL
.

1)
Raise
all
four
wheels
of
ground
.

2)
Turn
ignition
switch
OFF
.

3)
Connect
the
oscilloscope
to
the
connector
(F1)
or
con

nector
(B100)
in
accordance
with
trouble
code
.

4)
Turn
ignition
switch
ON
.

134

Sensor
gap

Sensor
gap

5. Crankshaft and Piston
G2M0105

1Drive plate (AT)


2Reinforcement (AT)


3Flywheel (MT)


4Bell bearing (MT)


5Top ring


6Second ring


7Oil ring


8Piston


9Piston pin


10Circlip


11Connecting rod bolt


12Connecting rod

13Connecting rod bearing


14Connecting rod cap


15Crankshaft


16Woodruff key


17Crankshaft bearing #1, #5


18Crankshaft bearing #2, #4


19Crankshaft bearing #3
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 44±2 (4.5±0.2, 32.5±1.4)
T2: 72±3 (7.3±0.3, 52.8±2.2)
10
2-3COMPONENT PARTS
5. Crankshaft and Piston