check engine SUBARU LEGACY 2010 5.G Service Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2010, Model line: LEGACY, Model: SUBARU LEGACY 2010 5.GPages: 448, PDF Size: 7.36 MB
Page 326 of 448
9-16In case of emergency
turned off, it will take greater
effort to operate the brake pedal
and steering wheel.
CAUTION
. If transmission failure occurs,
transport your vehicle on a flat-
bed truck.
. Do not run the engine while being
towed using this method. Trans-
mission damage could result if
the vehicle is towed with the
engine running.
. For AT and CVT models, the
traveling speed must be limited
to less than 20 mph (30 km/h) and
the traveling distance to less
than 31 miles (50 km). For greater
speeds and distances, transport
your vehicle on a flat-bed truck.
1. Check the transmission and differen-
tial oil levels and add oil to bring it to the
upper level if necessary.
2. Release the parking brake and put the
transmission in neutral.
3. The ignition switch should be in the “ Acc ”position while the vehicle is being
towed.
4. Take up slack in the towline slowly to prevent damage to the vehicle.
Electronic parking brake–if
the electronic parking brake
cannot be releasedWARNING
. When the electronic parking
brake cannot be released, the
electronic parking brake system
may malfunction. Driving in such
conditions may cause an unex-
pected accident. Contact your
SUBARU dealer for inspection
as soon as possible.
. You can release the electronic
parking brake by using the elec-
tronic parking brake release tool
in case of an emergency. How-
ever, after releasing the electro-
nic parking brake by using the
electronic parking brake release
tool, contact your SUBARU deal-
er for inspection as soon aspossible.
. Release the electronic parking
brakebyusingtheelectronic
parking brake release tool on a
level road. Otherwise, the vehicle
may move, which could cause anaccident.
Page 337 of 448
Maintenance schedule....................................... 11-3
Maintenance precautions ................................... 11-3
Before checking or servicing in the engine compartment .................................................... 11-4
When checking or servicing in the engine compartment (2.5 L non-turbo models) .. ........... 11-4
When checking or servicing in the engine compartment while the engine is running .......... 11-5
Maintenance tips ................................................ 11-5
Removing and reinstalling clips .......................... 11-5
Removing air intake duct .................................... 11-7
Pulling off the fender lining ................................ 11-7
Engine hood ....................................................... 11-7
Engine compartment overview .......................... 11-9
2.5 L non-turbo models ...................................... 11-9
2.5 L turbo models ........................................... 11-10
3.6 L models .................................................... 11-11
Engine oil .......................................................... 11-12
Checking the oil level ....................................... 11-12
Changing the oil and oil filter ............................ 11-14
Recommended grade and viscosity .................. 11-16
Recommended grade and viscosity under severe driving conditions .......................................... 11-17
Cooling system ................................................ 11-17
Cooling fan, hose and connections ................... 11-17
Engine coolant ................................................. 11-18
Air cleaner element .......................................... 11-20
Replacing the air cleaner element ..................... 11-21
Spark plugs ...................................................... 11-22
Recommended spark plugs .............................. 11-22 Drive belts
........................................................ 11-23
Manual transmission oil .................................. 11-23
Checking the oil level ...................................... 11-23
Recommended grade and viscosity .................. 11-24
Automatic transmission fluid .......................... 11-24
Checking the fluid level .................................... 11-24
Recommended fluid ......................................... 11-25
Continuously variable transmission fluid ...... 11-26
Front differential gear oil (AT and CVT models) .......................................................... 11-26
Checking the oil level ...................................... 11-26
Recommended grade and viscosity .................. 11-27
Rear differential gear oil .................................. 11-27
Checking the gear oil level ............................... 11-27
Recommended grade and viscosity .................. 11-28
Power steering fluid ........................................ 11-29
Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-30
Brake fluid ........................................................ 11-30
Checking the fluid level .................................... 11-30
Recommended brake fluid ............................... 11-31
Clutch fluid (MT models) ................................. 11-31
Checking the fluid level .................................... 11-31
Recommended clutch fluid ............................... 11-32
Brake booster .................................................. 11-32
Brake pedal ...................................................... 11-33
Checking the brake pedal free play .................. 11-33
Checking the brake pedal reserve distance....... 11-33 Maintenance and service
11
Page 340 of 448
11-4Maintenance and service
guard against getting oil or fluids
in your eyes. If something does
get in your eyes, thoroughly
wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat-
belt pretensioner system, or at-
tempt to take its connectors
apart, as that may activate the
system or it can render it inop-
erative. NEVER use a circuit
tester for these wiring. If your
SRS airbag or seatbelt preten-
sioner needs service, consult
your nearest SUBARU dealer. &
Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and set
the parking brake firmly to pre-
vent the vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot
when the engine is running and
remain hot for some time after
the engine is stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition
switch is in the “ON ”position,
thecoolingfanmayoperate
suddenly even when the engine
is stopped.
. Before performing any servicing
on a vehicle equipped with a
remote engine start system tem-
porarily place that system in the
service mode to prevent it from
unexpectedly starting the engine. &
When checking or servicing
in the engine compartment
(2.5 L non-turbo models)
CAUTION
Do not contact the belt cover while
checking the components in the
engine compartment. Doing so may
cause your hand to slip off the belt
cover and result in an unexpected
injury.
Page 341 of 448
&When checking or servicing
in the engine compartment
while the engine is running
WARNING
A running engine can be dangerous.
Keep your fingers, hands, clothing,
hair and tools away from the cooling
fan, belts and any other moving
engine parts. Removing rings,
watches and ties is advisable. Maintenance tips
Some clips and fender linings must be
removed before replacing the air cleaner
elements or specific bulbs. &
Removing and reinstalling clips
! Removing clips
There are several types of clips used for
your vehicle. ! Type A clips
1. Turn the clips counterclockwise using
a flat-head screwdriver until the center
portion of the clip is raised.
2. Remove the clips with a flat-head
screwdriver using leverage. !Type B clips
1. Pull out the center portion of the clip
using a flat-head screwdriver as shown in Maintenance and service
11-5
– CONTINUED –
Page 348 of 448
11-12Maintenance and service
Engine oil
NOTE .When the engine low oil level warn-
ing light illuminates, have your vehicle
inspected by your SUBARU dealer as
soon as possible.. The engine oil consumption rate is
not stabilized, and therefore cannot be
determined until the vehicle has tra-
veled at least several thousand miles
(kilometers). Even after break-in, when
the vehicle is used under severe driv-
ing conditions such as those men-
tionedintheWarrantyandMainte-
nance Booklet, engine oil is consumed
or deteriorated more quickly than un-
der normal driving conditions. If you
drive your vehicle under these severe conditions, you should check the oil
level at least at every second fuel fill-up
time, and change the oil more fre-
quently. Please refer to the Warranty
and Maintenance Booklet for more de-tails..
If the oil consumption rate seems
abnormally high after the break-in
period, for example more than 1 quart
per 1,200 miles or 1 liter per 2,000
kilometers, we recommend that you
contact your SUBARU dealer. &
Checking the oil level
Check the engine oil level at each fuelstop.
1. Park the vehicle on a level surface and
stop the engine. If you check the oil level
just after stopping the engine, wait a few
minutes for the oil to drain back into the oil
pan before checking the level.
2. Pull out the level gauge, wipe it clean,
and insert it again.
3. Be sure the level gauge is correctly
inserted until it stops with the graphic
symbol “
”on its top appearing as
shown in the illustration.
Page 349 of 448
2.5 L models
1) Notch
2) Full level
3) Low level3.6 L models
1) Full level
2) Low level
4. Pull out the level gauge again and
check the oil level on it. If it is below the
lower level, add oil to bring the level up to
the upper level.
CAUTION
. Use only engine oil with the
recommended grade and vis-
cosity. .
Be careful not to spill engine oil
when adding it. If oil touches the
exhaust pipe, it may cause a bad
smell, smoke, and/or a fire. If
engine oil gets on the exhaust
pipe, be sure to wipe it off.
NOTE . To prevent overfilling the engine oil,
do not add any additional oil above the
upper level when the engine is cold.. In 2.5 L engine models, the level
gauge has a notch above the upper
level. Just after driving or while the
engine is warm, the engine oil level
reading may be in a range between the
upper level and the notch mark. This is
caused by thermal expansion of the
engine oil. Maintenance and service
11-13
– CONTINUED –
Page 351 of 448
2.5 L turbo models
3.6 L models
6. Remove the oil filter with an oil filter wrench.
7. Before installing a new oil filter, apply a
thin coat of engine oil to the seal. 8. Clean the rubber seal seating area of
the bottom of engine and install the oil
filter by hand turning. Be careful not to
twist or damage the seal.
9. Tighten the oil filter by the amount
indicated in the following table after the
seal makes contact with the bottom ofengine.
Model Oil filter
color Part
number Amount of
rotation
2.5 L models Black 15208AA100 1 rotation
Blue 15208AA12A 7/8
rotation
3.6 L models Black 15208AA031 3/4
rotation
CAUTION
. Never over tighten the oil filter
because that can result in an oil leak.
. Thoroughly wipe off any engine
oil that has spilled over the
exhaust pipe and/or under-cover.
If left unremoved, the oil could
catch fire.
10. Reinstall the cover under the oil filter.
11. Pour engine oil through the filler neck. Oil capacity (guideline):
2.5 L models: 4.2 US qt (4.0 liters, 3.5 Imp qt)
3.6 L models: 6.7 US qt (6.3 liters, 5.5 Imp qt)
The oil quantity indicated above is only a
guideline. The necessary quantity of oil
depends on the quantity of oil that has
been drained. The quantity of drained oil
differs slightly depending on the tempera-
ture of the oil and the time the oil is left
flowing out. After refilling the engine with
oil, therefore, you must use the level
gauge to confirm that the level is correct.
12. Start the engine and make sure that no
oil leaks appear around the filter ’s rubber
seal and drain plug.
13. Keep the engine idling until the engine
reaches the normal operating temperature
range, as indicated by the temperature
gauge on the combination meter. After
that, check the engine oil level again. For
further details about the check procedure,
refer to “Checking the oil level ”F 11-12.
Maintenance and service
11-15
– CONTINUED –
Page 353 of 448
&Recommended grade and
viscosity under severe driv-
ing conditions
If the vehicle is used in desert areas, in
areas with very high temperatures, or
used for heavy-duty applications such as
towing a trailer, use of oil with the following
grade and viscosities is recommended.
API classification SM or SL: SAE viscosity No.:30, 40, 10W-50, 20W-40, 20W-50 Cooling system
WARNING
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boil-
ing hot coolant when the cap isremoved.
CAUTION
. Vehicles are filled at the factory
with SUBARU Super Coolant that
does not require the first change
for 11 years/137,500 miles (11
years/220,000 km). This coolant
should not be mixed with any
other brand or type of coolant
during this period. Mixing with a
different coolant will reduce the
life of the coolant. Should it be
necessary to top off the coolant
for any reason, use only
SUBARU Super Coolant.
If the SUBARU Super Coolant is
diluted with another brand or
type, the maintenance interval is shortened to that of the mixingcoolant.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface.
& Cooling fan, hose and con- nections
Your vehicle employs an electric cooling
fan which is thermostatically controlled to
operate when the engine coolant reaches
a specific temperature.
If the radiator cooling fan does not operate
even when the coolant temperature high
warning light illuminates, the cooling fan
circuit may be defective. Check the fuse
and replace it if necessary. Refer to“ Fuses ”F 11-48 and “Fuses and circuits ”
F 12-6. If the fuse is not blown, have the
cooling system checked by your SUBARU
dealer.
If frequent addition of coolant is neces-
sary, there may be a leak in the engine
cooling system. It is recommended that
the cooling system and connections be
checked for leaks, damage, or looseness. Maintenance and service
11-17
– CONTINUED –
Page 354 of 448
11-18Maintenance and service
&Engine coolant
! Checking the coolant level
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside
of the reservoir while the engine is cool.
2. If the level is close to or lower than the “LOW ”level mark, add coolant up to the
“ FULL ”level mark. If the reserve tank is
empty, remove the radiator cap and refill
as required.
3. After refilling the reserve tank and the
radiator, reinstall the caps and check that
the rubber gaskets inside the radiator cap
are in the proper position.
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If engine coolant gets on
the exhaust pipe, be sure to wipe
it off.
. Do not splash the engine coolant
over painted parts. The alcohol
contained in the engine coolant
may damage the paint surface. !
Changing the coolant
WARNING
Never attempt to remove the radia-
tor cap until the engine has been
shut off and has cooled down
completely. Since the coolant is
under pressure, you may suffer
serious burns from a spray of boil-
ing hot coolant when the cap isremoved.
Always add genuine SUBARU cooling
system conditioner whenever the coolant
is replaced.
Change the engine coolant and add
genuine SUBARU cooling system condi-
tioner using the following procedures
according to the maintenance schedule
in the “Warranty and Maintenance Book-
let ”.
Page 359 of 448
Drive belts
It is unnecessary to check the deflection of
the drive belt periodically because your
engine is equipped with an automatic belt
tension adjuster. However, replacement of
the belt should be done according to the
maintenance schedule in the“Warranty
and Maintenance Booklet ”. Consult your
SUBARU dealer for replacement.
If the belt is loose, cracked or worn,
contact your SUBARU dealer. Manual transmission oil &
Checking the oil level
Non-turbo models
1) Yellow handle
Turbo models
1) Yellow handle
Check the oil level monthly.
1. Park the vehicle on a level surface and
stop the engine.
2. Pull out the level gauge, wipe it clean,
and insert it again. Maintenance and service
11-23
– CONTINUED –