maintenance schedule SUBARU OUTBACK 2002 3.G Owners Manual

iii
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CONTINUED –
Chapter 11: Maintenance and service
This chapter informs you when you need to take your SUBARU to the
dealer for scheduled maintenance and informs you how to keep your
SUBARU running properly.Chapter 12: Specifications
This chapter informs you about dimension and capacities of yourSUBARU.Chapter 13: Consumer information and Reporting safety defects
This chapter informs you about Uniform tire quality grading standards
and Reporting safety defects.Chapter 14: IndexThis is an alphabetical listing of all that ’s in this manual. You can use it to
quickly find something you want to read. Safety warnings
You will find a number of WARNINGs, CAUTIONs and NOTEs in this manual.
These safety warnings alert you to potential hazards that could result in
injury to you or others.
Please read these safety warnings as well as all other portions of this
manual carefully in order to gain a better understanding of how to use
your SUBARU vehicle safely.
WARNING
A WARNING indicates a situation in which serious injury or deathcould result if the warning is ignored.
CAUTION
A CAUTION indicates a situation in which injury or damage toyour vehicle, or both, could result if the caution is ignored.
NOTE A NOTE gives information or suggestions how to make better use of your vehicle.

Driving tips8-5
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CONTINUED –
The catalytic converter is installed in the exhaust system. It serves as
catalyst to reduce HC, CO and NOx in exhaust gases, thus providing
cleaner exhaust.
To avoid damage to the catalytic converter: Use only unleaded gasoline. Even a small amount of leaded gasoline
will damage the catalytic converter. Never start the engine by pushing or pulling the vehicle.
Avoid racing the engine.
Never turn off the ignition switch while the vehicle is moving.
Keep your engine tuned-up. If you feel the engine running rough (mis-
firing, backfiring or incomplete combustion), have your vehicle checked
and repaired by an authorized SUBARU dealer. Do not apply undercoating or rust prevention treatment to the heat
shield of catalytic converter and the exhaust system.
Periodic inspections
To keep your vehicle in the best condition at all times, always have the
recommended maintenance services listed in the maintenance schedulein the “Warranty and Maintenance Booklet ” performed at the specified
time or mileage intervals.
Driving in foreign countries
When planning to use your vehicle in another country: Confirm the availability of the correct fuel. (Refer to the “Fuel require-
ment” section in chapter 7.)
Comply with all regulations and requirements of each country.

8-10
traction by starting the vehicle with the transmission in 2nd than 1st
(both for MT and AT).Never equip your vehicle with tires larger than those specified in
this manual. Frequent driving of an AWD vehicle under hard-driving conditions
such as rough roads or off roads will necessitate more frequent re-
placement of engine oil, brake fluid and transmission oil than that spe-
cified in the maintenance schedule described in the “Warranty and
Maintenance Booklet ”.
Remember that damage done to your Subaru while operating it off-
road and not using common sense precautions such as those listedabove is not eligible for warranty coverage.
Winter driving
HB3010AA
Operation during cold weather
Carry some emergency equipment, such as tire chains, a window
scraper, a bag of sand, flares, a small shovel, and jumper cables.
Check the battery and cables. Cold temperatures reduce battery ca-
pacity. The battery must be in good condition to provide enough pow-
er for cold winter starts.
Use an engine oil of proper grade and viscosity for cold weather.
Heavy summer oil will cause harder starting.

8-28
Trailer towing
Your car is designed and intended to be used primarily as a passenger-
carrying vehicle. Towing a trailer puts additional loads on your car’s en-
gine, drivetrain, brakes, tires and suspension and has an adverse effect
on fuel economy.
If you do decide to tow a trailer, your safety and satisfaction depend
upon proper use of correct equipment and cautious operation of your ve-
hicle. Seek the advice of your SUBARU dealer to assist you in purchas-
ing a hitch and other necessary towing equipment appropriate for your
vehicle. In addition, be sure to follow the instructions on correct installa-
tion and use provided by the trailer and other towing equipment
manufacturers.
SUBARU assumes no responsibility for injuries or vehicle damage that
result from trailer towing equipment, or from any errors or omissions in
the instructions accompanying such equipment or for your failure to fol-
low the proper instructions.
Warranties and maintenance
SUBARU warranties do not apply to vehicle damage or malfunction
caused by trailer towing. If you use your vehicle to tow a trailer, more
frequent maintenance will be required due to the additional load.(Refer to “Maintenance schedule under severe driving conditions ” in
the “Warranty and Maintenance Booklet ”.)
Under no circumstances should a trailer be towed with a new vehicle
or a vehicle with any new powertrain component (engine, transmis-
sion, differential, wheel bearings, etc.) for the first 1,000 miles (1,600km) of driving. Maximum load limits
WARNING
Never exceed the maximum load limits explained below. Exceed- ing the maximum load limits could cause personal injury and/or
vehicle damage.

11
Maintenance and service
Maintenance schedule11-3
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Maintenance precautions 11-3
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Engine hood 11-5
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Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
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Cooling system 11-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18
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Spark plugs 11-20
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Drive belts 11-22
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Manual transmission oil 11-23
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Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-27
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Power steering fluid 11-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30
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Clutch fluid (MT vehicles) 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33
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Brake pedal 11-34
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Clutch pedal (Manual transmission vehicles) 11-35 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-37
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Tires and wheels 11-38
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Types of tires 11-38
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Tire inspection 11-39
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Tire pressures and wear 11-39
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Wheel balance 11-42
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Wear indicators 11-43
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Tire rotation 11-44
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Tire replacement 11-44
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Wheel replacement 11-45
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Wheel covers 11-46
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Aluminum wheels (If equipped) 11-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid 11-47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 11-48 . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and service11-3
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Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the “Warranty and Maintenance Booklet ”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet ”.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage. WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

11-10
Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in the “Warranty and Maintenance Booklet ”.
The engine oil and oil filter must be changed more frequently than
listed in the maintenance schedule when driving on dusty roads,
when short trips are frequently made, or when driving in extremely
cold whether.
1. Warm up the engine by letting the engine idle for about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
HBB005BB
4. Drain out the engine oil by removing the drain plug while the en-
gine is still warm. The used oil should be drained into an appropriate
container and disposed of properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and
tighten it securely with a new sealing washer after the oil has com-pletely drained out.

11-16
Changing the coolant
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolantis under pressure, you may suffer serious burns from a spray ofboiling hot coolant when the cap is removed.
Change the engine coolant using the following procedures according
to the maintenance schedule in the “Warranty and Maintenance Book-
let”. 1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drainplug.
HBB059BB
HBB006BB
3. Loosen the radiator cap to drain the coolant from the radiator. Then
drain the coolant from the reserve tank. Tighten the drain plug secure-
ly.

Maintenance and service11-21
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HBA004BA
It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the “Warranty and Maintenance Booklet ”.
Recommended spark plugs
2.5 liter models: RC10YC4 (Champion)BKR6E-11 (NGK)BKR5E-11 (NGK)
3.0 liter models: PLFR6A-11 (NGK)

Maintenance and service11-23
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schedule in the “Warranty and Maintenance Booklet ”. Consult your
SUBARU dealer for replacement.
If a belt is loose, cracked, or worn, contact your SUBARU dealer.
Manual transmission oil Checking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the engine.
OM-H0210
Upper level Lower level
HBB004DB
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil through the dipstick hole to bring the level upto the upper level. Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5