differential SUBARU OUTBACK 2004 4.G Owners Manual

7-1
7
Starting and operating
Fuel ................................................................ 7-2 Fuel requirements ............................................. 7-2
Fuel filler lid and cap ........................................ 7-4
State emission testing (U.S. only) ............... 7-7
Preparing to drive ......................................... 7-9
Starting the engine ....................................... 7-10 Starting the engine for a manual transmission vehicle ...................................... 7-10
Starting the engine for an automatic transmission vehicle ...................................... 7-10
Starting the engine during cold weather
below –4 °F (–20 °C) ......................................... 7-11
Starting a flooded engine ................................. 7-11
Stopping the engine ..................................... 7-12
Manual transmission .................................... 7-12 Shifting speeds ................................................. 7-13
Driving tips ........................................................ 7-14
Automatic transmission (L, L-S, OUTBACK) .................................... 7-15Selector lever .................................................... 7-16
Shift lock release .............................................. 7-20
Automatic transmission (with SPORTSHIFT mode – 2.5GT, 2.5GTLO) .. 7-21Selector lever .................................................... 7-22
Selection of SPORTSHIFT mode (manual mode) ................................................ 7-25
Shift lock release .............................................. 7-28
Rear viscous limited slip differential (LSD) (if equipped) .............................................. 7-29 Power steering .............................................. 7-30
Braking ........................................................... 7-30
Braking tips ....................................................... 7-30
Brake system .................................................... 7-31
Disc brake pad wear warning indicators ........ 7-31
ABS (Anti-lock Brake System) ..................... 7-32 ABS system self-check .................................... 7-32
ABS warning light ............................................. 7-33
VDC (Vehicle Dynamics Control) system (if equipped) ............................................... 7-34VDC system monitor ........................................ 7-36
VDC OFF switch ................................................ 7-38
Parking your vehicle ..................................... 7-40
Cruise control (if equipped) ......................... 7-42 To set cruise control ........................................ 7-43
To temporarily cancel the cruise control ....... 7-44
To turn off the cruise control ........................... 7-44
To change the cruising speed ......................... 7-45

7-29
Starting and operating
– CONTINUED –
4. Insert the screwdriver into the hole.
5. Push down on the screwdriver, push down the but-
ton and move the selector lever from the “P” to the “N”position.
6. Remove the screwdriver from the hole. Depress
the brake pedal and start the engine.
Take your vehicle to the nearest SUBARU dealer im-
mediately to have the system repaired. Rear viscous limited slip differential
(LSD) (if equipped)
y
Never start the engine while a tire on one side
is jacked up, as the vehicle may move. y If one rear tire is spinning in mud, avoid con-
tinued spinning at high speed as this could ad-
versely affect the LSD. y If a different size rear tire is temporarily used
(as in an emergency), it will adversely affect the
LSD. Always replace it with a regular size tire as
soon as possible.
The LSD provides optimum distribution of power ac-
cording to the difference in revolutions between the
right and left rear wheels that may be caused by cer-
tain driving conditions, thereby improving driving sta-
bility on snow-covered, muddy or other slippery roads.
UB7037BA

8-29
Driving tips
– CONTINUED –
tenance schedule under severe driving conditions” in
the “Warranty and Maintenance Booklet”.)
Under no circumstances should a trailer be towed with
a new vehicle or a vehicle with any new powertrain
component (engine, transmission, differential, wheel
bearings, etc.) for the first 1,000 miles (1,600 km) of
driving. „Maximum load limits
Never exceed the maximum load limits ex-
plained below. Exceeding the maximum load
limits could cause personal injury and/or vehi-
cle damage.
yAdequate size trailer brakes are required
when the trailer and its cargo exceed 1,000 lbs
(453 kg) total weight. y Before towing a trailer, check the trailer total
weight, GVW, GAWs and tongue load. Make
sure the load and its distribution in your vehicle
and trailer are acceptable.
T Total trailer weight
Total trailer weight
The total trailer weight (trailer weight plus its cargo
load) must never exceed the maximum weight shown
below.
HS8016AA

9-20
In case of emergency
Confirm that the cooling fan is turning. If the fan is not
turning, immediately turn the engine off and contact
your authorized dealer for repair.
3. After the engine coolant temperature has dropped,
turn off the engine.
If the temperature gauge stays at the overheated
zone, turn the engine off.
4. After the engine has fully cooled down, check the
coolant level in the reserve tank.
If the coolant level is below the “MIN” mark, add cool-
ant up to the “MAX” mark.
5. If there is no coolant in the reserve tank, add cool-
ant to the reserve tank. Then remove the radiator cap
and fill the radiator with coolant.
If you remove the radiator cap from a hot radiator, first
wrap a thick cloth around the radiator cap, then turn
the cap counterclockwise slowly without pressing
down until it stops. Release the pressure from the ra-
diator. After the pressure has been fully released, re-
move the cap by pressing down and turning it.Towing
Never tow AWD vehicles (both AT and MT) with
the front wheels raised off the ground while the
rear wheels are on the ground, or with the rear
wheels raised off the ground while the front
wheels are on the ground. This will cause the
vehicle to spin away due to the operation or de-
terioration of the center differential.
If towing is necessary, it is best done by your SUBARU
UG9013BA

9-28
In case of emergency
„
Towing with all wheels on the ground
yNever turn the ignition switch to the “LOCK”
position while the vehicle is being towed be-
cause the steering wheel and the direction of
the wheels will be locked.y Remember that the brake booster and power
steering do not function when the engine is not
running. Because the engine is turned off, it will
take greater effort to operate the brake pedal
and steering wheel.
y If transmission failure occurs, transport your
vehicle on a flat-bed truck. y Do not run the engine while being towed us-
ing this method. Transmission damage could
result if the vehicle is towed with the engine
running. y For vehicles with automatic transmission,
the traveling speed must be limited to less than
20 mph (30 km/h) and the traveling distance to
less than 31 miles (50 km). For greater speeds
and distances, transport your vehicle on a flat-
bed truck.
1. Check the transmission and differential oil levels
and add oil to bring it to the upper level if necessary.
2. Release the parking brake and put the transmis-
sion in neutral.
3. The ignition switch should be in the “ACC” position
while the vehicle is being towed.
4. Take up slack in the towline slowly to prevent dam-
age to the vehicle.UB8010AA

11 - 1
11
Maintenance and service
Ma inte nan ce sche du le .. ... ... ... .. ... ... ... ... .. ... ... 11-3
Ma in te nan ce precau tio ns ... ... .. ... ... ... ... .. ... ... 11-3
B ef ore checki ng o r servicing in th e e ngi ne
c o m part ment ..... ..................... ..................... ... 11-4
W hen y ou do c h ecking or servic ing in t h e
e ngi ne c omp artme nt while the engi ne is
r u nn ing ............... ..................... ..................... ... 11-5
En gine ho od .. ... ... ... .. ... ... ... ... ... .. ... ... ... ... .. ... ... 11-5
Engine compartment overview ................... 11-8 2.5 liter models .................................................. 11-8
2.5 liter CALIFORNIA spec models ................. 11-9
3.0 liter models .................................................. 11-10
Engine oil ...................................................... 11-11 Checking the oil level ....................................... 11-11
Changing the oil and oil filter .......................... 11-12
Recommended grade and viscosity ................ 11-15
Recommended grade and viscosity under severe driving conditions .............................. 11-16
Cooling system ............................................. 11-17 Hose and connections ...................................... 11-18
Engine coolant .................................................. 11-18
Air cleaner element ...................................... 11-22 Replacing the air cleaner element ................... 11-22
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-25
Drive belts ..................................................... 11-26 2.5 liter models .................................................. 11-26
3.0 liter models .................................................. 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27 Recommended grade and viscosity ............... 11-27
Automatic transmission fluid ...................... 11-28 Checking the fluid level .................................... 11-28
Recommended fluid ......................................... 11-30
Front differential gear oil (AT vehicles) ...... 11-30 Checking the oil level ....................................... 11-30
Recommended grade and viscosity ............... 11-31
Rear differential gear oil ............................... 11-32 Checking the gear oil level .............................. 11-32
Recommended grade and viscosity ............... 11-34
Power steering fluid ...................................... 11-35 Checking the fluid level .................................... 11-35
Recommended fluid ......................................... 11-36
Brake fluid ..................................................... 11-36 Checking the fluid level .................................... 11-36
Recommended brake fluid ............................... 11-37
Clutch fluid (MT vehicles) ............................ 11-38 Checking the fluid level .................................... 11-38
Recommended clutch fluid .............................. 11-38
Brake booster ................................................ 11-39
Brake pedal .................................................... 11-39 Checking the brake pedal free play ................ 11-39
Checking the brake pedal reserve distance ... 11-40
Clutch pedal (Manual transmission vehicles) ............... 11-40Checking the clutch function .......................... 11-40
Checking the clutch pedal free play ............... 11-41
Replacement of brake pad and lining ......... 11-41 Breaking-in of new brake pads and linings .... 11-42

11 - 1 0
2Maintenance and service „
3.0 liter models
12 3 45 67
8
9
10
11
12
13
UBB058BB
1) Air cleaner element (page 11-
22)
2) Differential gear oil level gauge (AT) (page 11-30)
3) Automatic transmission fluid lev- el gauge (page 11-28)
4) Brake fluid reservoir (page 11-
36)
5) Fuel filter
6) Windshield washer tank (page
11-51)
7) Fuse box (page 11-59)
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-11)
10) Engine coolant reservoir (page 11-18)
11) Engine oil level gauge (page 11- 11)
12) Radiator cap (page 11-18)
13) Power steering fluid reservoir (page 11-35)

11 - 3 0
2Maintenance and service
fluid up to the upper level. Be careful not to overfill. „
Recommended fluid
“Dexron III” Type Automatic Transmission Fluid Front differential gear oil (AT vehi-
cles) „
Checking the oil level
1) Yellow
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again.
1
UBB004EB

11 - 3 2
2Maintenance and service
Rear differential gear oil „
Checking the gear oil level
If the vehicle requires frequent refilling, there
may be an oil leak. If you suspect a problem,
have the vehicle checked at your SUBARU deal-
er.
Your vehicle may be equipped with a rear differential
protector. The differential protector provides protec-
tion to the rear differential assembly during off-road
use. Removal of the rear differential protector is not re-
quired when checking the oil level. L (AT) and L-S (AT)
1) Filler plug
2) Drain plug
1
2
UBB102BB

12-4
Specifications „
Capacities
Fuel tank16.9 US gal (64 liters, 14.1 Imp gal)
Engine oil2.5 liter4.2 US qt (4.0 liters, 3.5 Imp qt)
3.0 liter5.6 US qt (5.3 liters, 4.6 Imp qt)
Transmission oil (MT)3.7 US qt (3.5 liters, 3.1 Imp qt)
Transmission fluid (AT)9.8 US qt (9.3 liters, 8.2 Imp qt)
AT differential gear oil1.3 US qt (1.2 liters, 1.1 Imp qt)
Rear differential gear oilL-S (AT), L (AT)0.9 US qt (0.9 liter, 0.8 Imp qt)
Others0.8 US qt (0.8 liter, 0.7 Imp qt)
Power steering gear fluid0.7 US qt (0.7 liter, 0.6 Imp qt)
Engine coolant2.5 literMT7.2 US qt (6.8 liters, 6.0 Imp qt)
AT7.1 US qt (6.7 liters, 5.9 Imp qt)
3.0 liter8.4 US qt (7.9 liters, 7.0 Imp qt)