brake SUBARU OUTBACK 2005 4.G Repair Manual

9-27
In case of emergency
– CONTINUED –
Rear tie-down hooks:
The rear tie-down hooks are located near each of the
jack-up reinforcements.
Use the rear tie-down hooks only for downward
anchoring. If they are used to anchor the vehi-
cle in any other direction, cables may slip off
the hooks, possibly causing a dangerous situa-
tion. !
Using a flat-bed truck
This is the best way to transport your vehicle. Use the
following procedures to ensure safe transportation.
1. Shift the selector lever into the “P” position for au-
tomatic transmission vehicles or “1st” for manualtransmission vehicles.
2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier properly with
safety chains. Each safety chain should be equally
tightened and care must be taken not to pull the chains
so tightly that the suspension bottoms out.
UB9514DAUB9530AA

9-28
In case of emergency
!
Towing with all wheels on the ground
"Never turn the ignition switch to the “LOCK”
position while the vehicle is being towed be-
cause the steering wheel and the direction of
the wheels will be locked." Remember that the brake booster and power
steering do not function when the engine is not
running. Because the engine is turned off, it will
take greater effort to operate the brake pedal
and steering wheel.
" If transmission failure occurs, transport your
vehicle on a flat-bed truck. " Do not run the engine while being towed us-
ing this method. Transmission damage could
result if the vehicle is towed with the engine
running. " For vehicles with automatic transmission,
the traveling speed must be limited to less than
20 mph (30 km/h) and the traveling distance to
less than 31 miles (50 km). For greater speeds
and distances, transport your vehicle on a flat-
bed truck.
1. Check the transmission and differential oil levels
and add oil to bring it to the upper level if necessary.
2. Release the parking brake and put the transmis-
sion in neutral.
3. The ignition switch should be in the “ACC” position
while the vehicle is being towed.
4. Take up slack in the towline slowly to prevent dam-
age to the vehicle.UB9219BA

10-2
Appearance care
Appearance careExterior care !
Washing
"When washing the vehicle, the brakes may
get wet. As a result, the brake stopping dis-
tance will be longer. To dry the brakes, drive the
vehicle at a safe speed while lightly pressing
the brake pedal to heat up the brakes." Do not wash the engine compartment and ar-
eas adjacent to it. If water enters the engine air
intake, electrical parts or the power steering flu-
id reservoir, it will cause engine trouble or
faulty power steering respectively.
The best way to preserve your vehicle’s beauty is fre-
quent washing. Wash the vehicle at least once a
month to avoid contamination by road grime.
Wash dirt off with a wet sponge and plenty of luke-
warm or cold water. Do not wash the vehicle with hot
water and in direct sunlight.
Salt, chemicals, insects, tar, soot and bird droppings
should be washed off by using a light detergent, as re- quired. If you use a light detergent, make certain that
it is a neutral detergent. Do not use strong soap or
chemical detergents. All cleaning agents should be
promptly flushed from the surface and not allowed to
dry there. Rinse the vehicle thoroughly with plenty of
lukewarm water. Wipe the remaining water off with a
chamois or soft cloth.
NOTE
When having your vehicle washed in an automatic
car wash, make sure beforehand that the car wash
is of suitable type. Automatic car wash brushes or
other equipment may damage the rear wiper and
rear/roof spoiler (if equipped). !
Washing the underbody
Chemicals, salts and gravel used for deicing road sur-
faces are extremely corrosive, accelerating the corro-
sion of underbody components, such as the exhaust
system, fuel and brake lines, brake cables, floor pan
and fenders, and suspension.
Thoroughly flush the underbody and inside of the
fenders with lukewarm or cold water at frequent inter-
vals to reduce the harmful effects of such agents.
Mud and sand adhering to the underbody components may accelerate their corrosion.
After driving off-road or muddy or sandy roads, wash

10-3
Appearance care
– CONTINUED –
the mud and sand off the underbody.
Carefully flush the suspension and axle parts, as they
are particularly prone to mud and sand buildup. Do not
use a sharp-edged tool to remove caked mud.
NOTE
Be careful not to damage brake hoses, sensor har-
nesses, and other parts when washing suspen-
sion components. !Using a warm water washer
" Keep a good distance of 12 in (30 cm) or more be-
tween the washer nozzle and the vehicle. " Do not wash the same area continuously.
" If a stain will not come out easily, wash by hand.
Some warm water washers are of the high tempera-
ture, high pressure type, and they can damage or de-
form the resin parts such as mouldings, or cause wa-
ter to leak into the vehicle. ! Waxing and polishing
Always wash and dry the vehicle before waxing and
polishing.
Use a good quality polish and wax and apply them ac-
cording to the manufacturer’s instructions. Wax or pol-
ish when the painted surface is cool.
Be sure to polish and wax the chrome trim, as well as the painted surfaces. Loss of wax on a painted surface
leads to loss of the original luster and also quickens
the deterioration of the surface. It is recommended
that a coat of wax be applied at least once a month, or
whenever the surface no longer repels water.
If the appearance of the paint has diminished to the
point where the luster or tone cannot be restored,
lightly polish the surface with a fine-grained com-
pound. Never polish just the affected area, but include
the surrounding area as well. Always polish in only
one direction. A No. 2000 grain compound is recom-
mended. Never use a coarse-grained compound.
Coarser grained compounds have a smaller grain-size
number and could damage the paint. After polishing
with a compound, coat with wax to restore the original
luster. Frequent polishing with a compound or an in-
correct polishing technique will result in removing the
paint layer and exposing the undercoat. When in
doubt, it is always best to contact your SUBARU deal-
er or an auto paint specialist.
NOTE
Be careful not to block the windshield washer noz-
zles with wax when waxing the vehicle.

10-5
Appearance care
– CONTINUED –
proper ventilation. !To help prevent corrosion
Wash the vehicle regularly to prevent corrosion of the
body and suspension components. Also, wash the ve-
hicle promptly after driving on any of the following sur-
faces: " roads that have been salted to prevent them from
freezing in winter " mud, sand, or gravel
" coastal roads
After the winter has ended, it is recommended that the
underbody be given a very thorough washing.
Before the beginning of winter, check the condition of
underbody components, such as the exhaust system,
fuel and brake lines, brake cables, suspension, steer-
ing system, floor pan, and fenders. If any of them are
found to be rusted, they should be given an appropri-
ate rust prevention treatment or should be replaced.
Contact your SUBARU dealer to perform this kind of
maintenance and treatment if you need assistance.
Repair chips and scratches in the paint as soon as you
find them.
Check the interior of the vehicle for water and dirt ac- cumulation under the floor mats because that could
cause corrosion. Occasionally check under the mats
to make sure the area is dry.
Keep your garage dry. Do not park your vehicle in a
damp, poorly ventilated garage. In such a garage, cor-
rosion can be caused by dampness. If you wash the
vehicle in the garage or put the vehicle into the garage
when wet or covered with snow, that can cause damp-ness.
If your vehicle is operated in cold weather and/or in ar-
eas where road salts and other corrosive materials are
used, the door hinges and locks, trunk lid lock, and
hood latch should be inspected and lubricated period-
ically.

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 2.5-liter non-turbo models ................................ 11-8
2.5-liter non-turbo California-spec. models .... 11-9
2.5-liter turbo models ....................................... 11-10
3.0-liter models .................................................. 11-11
Engine oil ...................................................... 11-12 Checking the oil level ....................................... 11-12
Changing the oil and oil filter .......................... 11-13
Recommended grade and viscosity ................ 11-16
Recommended grade and viscosity under severe driving conditions .............................. 11-17
Cooling system ............................................. 11-18 Hose and connections ...................................... 11-19
Engine coolant .................................................. 11-19
Air cleaner element ...................................... 11-24 Replacing the air cleaner element ................... 11-24
Spark plugs ................................................... 11-29 Recommended spark plugs ............................. 11-29
Drive belts ..................................................... 11-30 2.5-liter models .................................................. 11-30
3.0-liter models .................................................. 11-30
Manual transmission oil ............................... 11-31 Checking the oil level ....................................... 11-31
Recommended grade and viscosity ............... 11-32
Automatic transmission fluid ...................... 11-33 Checking the fluid level .................................... 11-33
Recommended fluid ......................................... 11-35
Front differential gear oil (AT vehicles) ...... 11-35 Checking the oil level ....................................... 11-35
Recommended grade and viscosity ............... 11-36
Rear differential gear oil ............................... 11-37 Checking the gear oil level .............................. 11-37
Recommended grade and viscosity ............... 11-40
Power steering fluid ...................................... 11-41 Checking the fluid level .................................... 11-41
Recommended fluid ......................................... 11-42
Brake fluid ..................................................... 11-42 Checking the fluid level .................................... 11-42
Recommended brake fluid ............................... 11-43
Clutch fluid (MT vehicles) ............................ 11-43 Checking the fluid level .................................... 11-43
Recommended clutch fluid .............................. 11-44
Brake booster ................................................ 11-44
Brake pedal .................................................... 11-45 Checking the brake pedal free play ................ 11-45
Checking the brake pedal reserve distance ... 11-45
Clutch pedal (Manual transmission vehicles) ..................................................... 11-46Checking the clutch function .......................... 11-46
Checking the clutch pedal free play ............... 11-46
Replacement of brake pad and lining ......... 11-47

11 - 2
Maintenance and service
Breaking-in of new brake pads and linings ... 11-47
Parking brake stroke .................................... 11-48
Tires and wheels .......................................... 11-49 Types of tires .................................................... 11-49
Tire pressure monitoring system (TPMS) (if equipped) ................................................... 11-49
Tire inspection .................................................. 11-51
Tire pressures and wear .................................. 11-52
Wheel balance ................................................... 11-54
Wear indicators ................................................. 11-55
Tire rotation ....................................................... 11-55
Tire replacement ............................................... 11-56
Wheel replacement ........................................... 11-57
Aluminum wheels ......................................... 11-57
Windshield washer fluid .............................. 11-58
Replacement of wiper blades ...................... 11-60 Windshield wiper blades assembly ................ 11-60
Windshield wiper blade rubber ....................... 11-61
Rear window wiper blade assembly ............... 11-63
Rear window wiper blade rubber .................... 11-64
Battery ........................................................... 11-67
Fuses ............................................................. 11-68
Main fuse ....................................................... 11-71
Installation of accessories .......................... 11-72
Replacing bulbs ............................................ 11-73 Headlight ........................................................... 11-74
Parking light ...................................................... 11-76
Front turn signal light ...................................... 11-76
Front fog light (if equipped) ............................. 11-76
Rear combination lights ................................... 11-76
Backup light (Station wagon) .......................... 11-79
License plate light ............................................ 11-80 Dome light ......................................................... 11-82
Map light ............................................................ 11-83
Door step light .................................................. 11-84
Cargo area light ................................................ 11-85
Trunk light ......................................................... 11-86
High mount stop light ...................................... 11-86

11 - 4
Maintenance and service
the materials in the vehicle may be hazardous if
improperly used or handled, for example, bat-tery acid. "
Your vehicle should only be serviced by per-
sons fully competent to do so. Serious person-
al injury may result to persons not experienced
in servicing vehicles. " Always use the proper tools and make certain
that they are well maintained. " Never get under the vehicle supported only
by a jack. Always use a safety stands to sup-
port the vehicle. " Never keep the engine running in a poorly
ventilated area, such as a garage or other
closed areas. " Do not smoke or allow open flames around
the fuel or battery. This will cause a fire. " Because the fuel system is under pressure,
replacement of the fuel filter should be per-
formed only by your SUBARU dealer." Wear adequate eye protection to guard
against getting oil or fluids in your eyes. If
something does get in your eyes, thoroughly
wash them out with clean water. " Do not tamper with the wiring of the SRS air-
bag system or seatbelt pretensioner system, or
attempt to take its connectors apart, as that may activate the system or it can render it inop-
erative. The wiring and connectors of these
systems are yellow for easy identification. NEV-
ER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner
needs service, consult your nearest SUBARU
dealer.
! Before checking or servicing in the en-
gine compartment
"Always stop the engine and set the parking
brake firmly to prevent the vehicle from mov-
ing. " Always let the engine cool down. Engine
parts become very hot when the engine is run-
ning and remain hot for some time after the en-
gine is stopped." Do not spill engine oil, engine coolant, brake
fluid or any other fluid on hot engine compo-
nents. This may cause a fire." Always remove the key from the ignition
switch. When the ignition switch is in the “ON”
position, the cooling fan may operate suddenly

11 - 8
Maintenance and service
Engine compartment overview !
2.5-liter non-turbo models
12 3 45 6
7
8
9
10
11
13 12
UBB207BB
1) Power steering fluid reservoir
(page 11-41)
2) Manual transmission oil level gauge (MT) (page 11-31) or Dif-
ferential gear oil level gauge
(AT) (page 11-35)
3) Clutch fluid reservoir (page 11-
43)
4) Automatic transmission fluid lev- el gauge (page 11-33)
5) Brake fluid reservoir (page 11- 42)
6) Fuse box (page 11-68)
7) Battery (page 11-67)
8) Windshield washer tank (page 11-58)
9) Engine oil filler cap (page 11-12)
10) Engine coolant reservoir (page 11-19)
11) Radiator cap (page 11-19)
12) Engine oil level gauge (page 11- 12)
13) Air cleaner element (page 11- 24)

11 - 9
Maintenance and service
– CONTINUED –
!2.5-liter non-turbo California-spec. models
123 45 6
7
8
9
10
11
13 12
UBB202BB
1) Power steering fluid reservoir
(page 11-41)
2) Manual transmission oil level gauge (MT) (page 11-31) or Dif-
ferential gear oil level gauge
(AT) (page 11-35)
3) Clutch fluid reservoir (page 11-
43)
4) Automatic transmission fluid lev- el gauge (page 11-33)
5) Brake fluid reservoir (page 11- 42)
6) Fuse box (page 11-68)
7) Battery (page 11-67)
8) Windshield washer tank (page 11-58)
9) Engine oil filler cap (page 11-12)
10) Engine coolant reservoir (page 11-19)
11) Radiator cap (page 11-19)
12) Engine oil level gauge (page 11- 12)
13) Air cleaner element (page 11- 24)