maintenance schedule SUZUKI AERIO 2007 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine 54G27-03E
INTRODUCTIONThank you for choosing SUZUKI and welcome to our growing family. Your choice was a wise one; SUZUKI products are a great value
that will give you years of driving pleasure.
This Owner’s Manual was prepared to help you have a safe, enjoyable, and trouble-free experience with your SUZUKI. In it you will learn
about the vehicle’s operation, its safety features and maintenance requirements. Please read it carefully before operating your vehicle.
Afterwards, keep this Manual in the glove box for future reference.
Should you resell the vehicle, please leave this Manual with it for the next owner.
In addition to the Owner’s Manual, the other booklets provided with your SUZUKI explain the vehicle’s warranties. We recommend you
read them as well to familiarize yourself with this important information.
When planning the regular scheduled maintenance of your SUZUKI, we recommend you visit your local SUZUKI dealership. Their fac-
tory-trained technicians will provide the best possible service and use only genuine SUZUKI parts and accessories.

Downloaded from www.Manualslib.com manuals search engine 4-8 INSTRUMENT PANEL
54G27-03E
54G488
The display shows three types of indica-
tion; odometer, trip meter A and trip meter
B. Push the selector knob (3) quickly to
switch the indication among the three. You
can use the two trip meters (A and B) inde-
pendently.
65D481
Hold in the indication selector knob (3) for
about 2 seconds to reset the trip meter to
zero.
Brightness Control
54G455
(1) Brightness control knob
When the lighting switch is turned to the
second or third position, you can control
the brightness of instrument panel lights.
To change the brightness, push the bright-
ness control knob (1) quickly. Each time
you push the knob (1), the instrument
panel lights get dimmer then return to the
brightest condition after the meter lights
become the dimmest and the other instru-
ment panel lights are turned off.
CAUTION
Keep track of your odometer reading
and check the maintenance schedule
regularly for required services.
Increased wear or damage to certain
parts can result from failure to per-
form required services at the proper
mileage intervals.
(3)
(3)
About 2 seconds
(1)
EXAMPLE
Speedometer/Odometer/Trip meter: 8
Meter Illumination Control:

Downloaded from www.Manualslib.com manuals search engine 6-2 OPERATING YOUR VEHICLE
54G27-03E
12)Check all gauges.
13)Make sure that the BRAKE light turns
off when the parking brake is released.
Once a week, or each time you fill your fuel
tank, perform the following under-hood
checks:
1) Engine oil level
2) Coolant level
3) Brake fluid level
4) Power steering (if equipped) fluid level
5) Windshield washer fluid level
6) Hood latch operation
Pull the hood release handle inside the
vehicle. Make sure that you cannot
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after check-
ing for proper latch operation. See the
item “All latches, hinges and locks” of
“CHASSIS AND BODY” in the “Periodic
Maintenance Schedule” section in the
“INSPECTION AND MAINTENANCE”
section for lubrication schedule.
Starting the EngineBefore Starting the Engine1) Make sure the parking brake is set fully.
2) Manual Transaxle – Shift into “N” (Neu-
tral) and depress the clutch pedal all
the way to the floor.
Hold it while starting the engine.
Automatic Transaxle – If the gearshift
lever is not in “P” (Park) position, shift
into “P”. (If you need to re-start the
engine while the vehicle is moving, shift
into “N”.)
NOTE:
The engine of manual transaxle vehicle will
not start unless the clutch pedal is
depressed.
NOTE:
Automatic transaxle vehicles have a starter
interlock device which is designed to keep
the starter from operating if the transaxle is
in any of the drive positions.
Starting a Cold EngineWith your foot off the accelerator pedal,
crank the engine by turning the ignition key
to “START”. Release the key when the
engine starts.
If the engine does not start after 15 sec-
onds of cranking, wait about 15 seconds,
then press down the accelerator pedal to
1/3 of its travel and try cranking the engine
again. Release the key and accelerator
pedal when the engine starts.
If the engine still does not start, try holding
the accelerator pedal all the way to the
floor while cranking. This should clear the
engine if it is flooded.
If you are unable to start the engine using
this procedure, consult your SUZUKI
dealer.Starting a Warm EngineUse the same procedure as for “Starting a
Cold Engine”.
WARNING
Make sure the hood is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
WARNING
Make sure that the parking brake is
set fully and the transaxle is in Neu-
tral (or Park for vehicles with an auto-
matic transaxle) before attempting to
start the engine.
CAUTION
 Stop turning the starter immedi-
ately after the engine has started or
the starter system can be dam-
aged.
 Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before try-
ing again.
Daily Inspection Checklist: NO
Starting the Engine: 1

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
9
54G27-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 9-7
Engine Oil and Filter ........................................................... 9-11
Gear Oil ................................................................................ 9-14
Automatic Transaxle Fluid ................................................. 9-16
Engine Coolant .................................................................... 9-17
Windshield Washer Fluid ................................................... 9-19
Air Cleaner ........................................................................... 9-20
Spark Plugs ......................................................................... 9-21
Brakes .................................................................................. 9-22
Steering Wheel .................................................................... 9-24
Clutch Pedal ........................................................................ 9-25
Tires ...................................................................................... 9-25
Battery .................................................................................. 9-35
Fuses .................................................................................... 9-35
Headlight Aiming ................................................................. 9-37
Bulb Replacement ............................................................... 9-38
Wiper Blades ....................................................................... 9-41
Air Conditioning System .................................................... 9-43

Downloaded from www.Manualslib.com manuals search engine 9-2 INSPECTION AND MAINTENANCE
54G27-03E
NOTICE (for U.S.A.)
Maintenance, replacement or repair of
the emission control devices and sys-
tems may be performed by any automo-
bile repair establishment or individual
using any part which has been certified
under the provisions in the Clean Air
Act sec. 207. (a) (2).
Maintenance ScheduleThe following table shows the times when
you should perform regular maintenance
on your vehicle. This table shows in miles,
kilometers and months when you should
perform inspections, adjustments, lubrica-
tion and other services. These intervals
should be shortened if driving is usually
done under severe conditions (refer to
“Maintenance Recommended Under
Severe Driving Conditions”).
WARNING
SUZUKI recommends that mainte-
nance on items marked with an aster-
isk (*) be performed by your
authorized SUZUKI dealer or a quali-
fied service technician. If you are
qualified, you may perform mainte-
nance on the unmarked items by
referring to the instructions in this
section. If you are not sure whether
you can successfully complete any
of the unmarked maintenance jobs,
ask your authorized SUZUKI dealer to
do the maintenance for you.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use genuine
SUZUKI replacement parts or their
equivalent.
WARNING
The shock absorbers are filled with
high pressure gas. Never attempt to
disassemble it or throw it into a fire.
Avoid storing it near a heater or heat-
ing device. When scrapping the
absorber, the gas must be released
from the absorber safely. Ask your
dealer for assistance.
Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

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54G27-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 1522.53037.54552.56067.575ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
I
–
–
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
–
–
I
–
–
–
I
–
–
4. Engine coolant – – – R – – – R – –*5.
Exhaust pipes and mountings
–
–
–
I
–
–
–
I
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
I
–
–
8. Spark plugs – – – – – – – R – –*9.
Ignition coil (plug cap)
–
–
–
I
–
–
–
I
–
–
*10.Fuel tank & cap –I–I–I–I–I11.
Air cleaner filter element (paved road)
–
–
–
R
–
–
–
R
–
–
*12.Fuel filter ––––––––––*13.
Fuel lines and connections
–
–
–
I
–
–
–
I
–
–
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

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54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
I
–
–
–
I
–
–
–
I
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
I
–
–
–
I
–
–
–
I
4. Engine coolant – R – – – R – – – R*5.
Exhaust pipes and mountings
–
I
–
–
–
I
–
–
–
I
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
I
–
–
–
I
8. Spark plugs – – – – – R – – – –*9.
Ignition coil (plug cap)
–
I
–
–
–
I
–
–
–
I
*10.Fuel tank & cap –I–I–I–I–I (#1)11.
Air cleaner filter element (paved road)
–
R
–
–
–
R
–
–
–
R
*12.Fuel filter –––––––––R*13.
Fuel lines and connections
–
I
–
–
–
I
–
–
–
I (#1)
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 monthsThe U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

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54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) I – I – I – I – I –
Brake drums and shoes
(rear)
I
–
I
–
I
–
I
–
I
–
*3. Brake hoses and pipes I – I – I – I – I –
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment I–I–I–I–I–7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
8.Wheel discs IIIIIIIIII
*9.
Suspension system
I
I
I
I
I
I
I
I
I
I
*10. Propeller shafts (AWD)/Drive axle boots I I I I I I I I I I
*11.
Manual transaxle oilLevel check, *replacement –R– I –R– I –R
12.
Automatic transaxle (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*13. Transfer oil (AWD) – I – I – R – I – I
*14.
Rear differential oil (AWD)
–
I
–
I
–
I
–
I
–
I
15. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
16. Power steering (if equipped) I I I I I I I I I I
17.
All latches, hinges and locks
I
I
I
I
I
I
I
I
I
I
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

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54G27-03E
Maintenance Recommended under Severe Driving ConditionsFollow this schedule if your car is mainly operated under one or more of the following conditions:
 When most trips are less than 6 kilometers (4 miles)
 When most trips are less than 16 kilometers (10 miles) and outside temperature remain below freezing.
 Idling and/or low-speed operation in stop-and-go traffic.
 Operating in dusty areas.
Schedule should also be followed if the car is used for delivery service, police, taxi or other commercial applications.
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
–
–
–
I
–
–
–
2.Engine oil and oil filter RRRRRRRRRRRRR
*3.
Cooling system hoses and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
4.Engine coolant –––––––––R–––
*5.
Exhaust pipes and mountings
–
–
–
–
I
–
–
–
–
I
–
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months
*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
–
–
–
–
–
–
8.Spark plugs –––––––––––––
*9.
Ignition coil (plug cap)
–
–
–
–
–
–
–
–
–
I
–
–
–
*10.Fuel tank & cap –––– I –––– I –––
11.
Air cleaner filter element (paved road)
I
I
I
I
I
I
I
I
I
R
I
I
I
*12. Fuel filter Replace every 250000 km (150000 miles) or 150 months
*13.
Fuel lines and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
*14.Canister air suction filter –––––––––––––
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-10 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
NOTE:
This table shows the service schedule up to 125000 km (75000 miles).
Beyond 125000 km (75000 miles), perform the same services at the same intervals shown in the chart.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75CHASSIS AND BODY
1. Clutch (for manual transaxle)
Fluid level check
–
I
–
–
–
–
I
–
–
–
–
I
*2. Brake discs and pads (front) – – I – – – I – – – I –
Brake drums and shoes
(rear)
–
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
I
–
–
–
–
R
–
–
–
–
I
5. Brake pedal stroke check, *adjustment – I–––– I –––– I
6.Parking brake lever and *cableLever movement check, *adjustment – I –––– I –––– I7.Tires (including tire rotation)
I
–
I
–
I
–
I
–
I
–
I
–
8.Wheel discs I–I–I–I–I–I–
*9.
Wheel bearings
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system I – I – I – I – I – I –
*11.
Propeller shafts (AWD)/Drive axle boots
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
R
–
–
–
–
R
–
–
–
–
R
13.Automatic transaxle (A/T) Fluid level – I –––– I –––– I
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose – I ––––––––––
*14.
Transfer oil (AWD)
–
R
–
–
–
–
R
–
–
–
–
R
*15.Rear differential oil (AWD) –R––––R––––R
16.
Steering systemSteering wheel movement, *linkage I – I – I – I – I – I –
17.
Power steering (if equipped)
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks I – I – I – I – I – I –
Engine Oil and Filter: 1, 2
Gear Oil: 6, 10