Brake SUZUKI ALTO 2007 6.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 88
76G-74E
INSPECTION AND MAINTENANCE9-5Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
ROAD TEST
1. Operation of Brakes, Gear shifting & speedometer I I I I I I I I I I
2. Body and Chassis noise I I I I I I I I I I
AIR CONDITIONER (if equipped)
1. Check belt tension I I I I I I I I I I
2. Tighten compressor mounting bolts – T T T T T T T T T
3. Check all hose joints, tighten if necessary I I I I I I I I I I
4. Check functioning of Recirc flap I I I I I I I I I I
5. Clean condenser with low pressure water – C C C C C C C C C
6. Check belt for frayed edges, change if necessary – I I I I I I I I I
7. Check all mounting bolts – I I I I I I I I I

Downloaded from www.Manualslib.com manuals search engine 9776G-74E
INSPECTION AND MAINTENANCE
9-14
GEAR OILOil filler and level plug 1
Tightening torque: 21 Nm (2.1 kg-m, 15.5
lb-ft)
Specified Manual Transmission oil
When adding gear oil, use the appropriate
viscosity and grade as shown in the chart
below. We highly recommend you use API
GL-4 SAE 75W-90 (1) gear oil.
Type of oil Gear oil, API GL-4
Gear oil level check
To check the gear oil level, use the
following procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop the
engine.
2) Clean casing around oil filler plug to
remove risk of any loose dirt or debris
entering oil filler plug hole. Remove the
oil filler plug 1.
3) Feel the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole 1 until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.After driving the vehicle, the
transmission oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
When tightening the plug, apply
sealing compound to the plug threads
to prevent oil leakage.
Gear oil change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
w ww w
w WARNINGCAUTION
76G-09-009 76G-09-010

Downloaded from www.Manualslib.com manuals search engine 104
76G-74E
INSPECTION AND MAINTENANCE9-21NOTE:
If you experience some firing problem of
spark plugs, such as, hard engine-starting,
misfire etc., the cause may be located not
only on spark plugs but also on deteriorated
ignition wiring (generally, used for more than
80,000 km or five years). If spark plug
replacement does not solve the problem,
have the ignition wiring and other ignition
system inspected by your MARUTI SUZUKI
dealer.
76G-09-022
BRAKESBrake Fluid
Check the brake fluid level by looking at the
reservoir in the engine compartment. Check
that the fluid level is between the “MAX”
and “MIN” lines. If the brake fluid level is
near the “MIN” line, fill it up to the “MAX”
line with MARUTI GENUINE brake fluid.
Failure to follow the guidelines below
can result in personal injury or
serious damage to the brake system.
If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the
instrument panel will come on (the
w ww w
w WARNING
V VV V
V
76G-09-023
EXAMPLEEXAMPLE
FUEL FILTER REPLACEMEMTTrust this replacement job to your MARUTI
SUZUKI authorised workshop.

Downloaded from www.Manualslib.com manuals search engine 10576G-74E
parking brake must be fully
disengaged with ignition switch in
"ON" position). Should the light
come on, immediately ask your
MARUTI SUZUKI dealer to inspect
the brake system.
A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
Brake fluid can harm your eyes and
damage painted surfaces. Use
caution when refilling the reservoir.
w ww w
w WARNING
V VV V
V
76G-09-024
INSPECTION AND MAINTENANCE
9-22
Do not use any fluid other than
MARUTI GENUINE brake fluid. Do
not use reclaimed fluid or fluid that
has been stored in old or open
containers. It is essential that
foreign particles and other liquids
are kept out of the brake fluid
reservoir.
The brake fluid should be replaced
every two years or 20,000 km.NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake pads
wear.
w ww w
w WARNINGCAUTION
76G-09-025
Brake Pedal
Check if the brake pedal stops at the
regular height without "spongy" feeling when
you depress it. If not, have the brake
system inspected by your MARUTI SUZUKI
dealer. If you doubt the brake pedal for the
regular height, check it as follows:With the engine running, measure the
distance between the brake pedal and floor
silencer mat when the pedal is depressed
with approximately 30 kg (66 lbs) of force.
The minimum distance required is 110 mm
(4.3 in). Since your vehicle’s brake system
is self-adjusting, there is no need for pedal
adjustment. If the pedal to floor wall distance
as measured above is less than the minimum
distance required, have your vehicle inspected
by your MARUTI SUZUKI dealer.
76G-09-026

Downloaded from www.Manualslib.com manuals search engine 106
76G-74E
INSPECTION AND MAINTENANCE9-23NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include any floor covering other than
silencer mat in the measurement.If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your MARUTI SUZUKI
dealer.
Poor braking performance
Uneven braking (Brakes not working
uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
Pedal pulsation (Pedal pulsates
when depressed.)
w ww w
w WARNING
Ratchet tooth specification "b"
4th- 9th
Lever pull force (1)
200 N (20kg. 44 lbs)
Check the parking brake for proper
adjustment by counting the number of clicks
made by the ratchet teeth as you slowly pull
up on the parking brake lever to the point
of full engagement. The parking brake lever
should stop between the specified ratchet
teeth and the rear wheels should be
securely locked. If the parking brake is not
properly adjusted or the brakes drag after
the lever has been fully released, have the
parking brake inspected and/or adjusted by
your MARUTI SUZUKI dealer.
76G-09-027
STEERINGCheck the play of the steering wheel by
gently turning it from left to right and
measuring the distance that it moves before
you feel slight resistance. The play should
be between 0 – 30 mm (0.0 – 1.2 in).
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the
specification or you find anything else to be
wrong, an inspection must be performed by
your MARUTI SUZUKI dealer.
76G-09-028
EXAMPLE
PARKING BRAKE

Downloaded from www.Manualslib.com manuals search engine 122
76G-74E
JACKING INSTRUCTIONS1) Park the vehicle securely on hard level
ground.
2) Apply the parking brake firmly and
change into "R" (Reverse) gear. Choke
the front and rear wheel diagonally
opposite the wheel to be changed.
3) Switch on the hazard warning flasher if
your vehicle is in or near traffic.
4) Slacken but do not remove wheel nuts
on the wheel to be changed.
5) Position the jack vertically and raise the
jack by turning the jack handle clockwise
until the jack head recess fits the frame
boss.EMERGENCY SERVICE10-1
NOTE:
Use the wheel nut wrench in combination
with jack crank to raise or lower the jack
as shown in the illustration.
76G-10-001 76G-10-002 76G-10-004
76G-10-003 76G-10-005
6) Continue to raise the jack slowly and
smoothly until the tyre clears the ground.
Do not raise the vehicle more than
necessary.

Downloaded from www.Manualslib.com manuals search engine 124
76G-74E
Vehicle equipped with electronic fuel
injection system will not start by
pushing or towing as the fuel pump
will not work in this condition. This
starting method could also result in
permanent damage to the catalytic
converter. Use jump leads to start a
vehicle with a weak or flat battery.When jump starting your vehicle, use the
following procedure:
1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Apply the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).3) Make jump lead connections as follows:
a) Connect one end of the first jump
lead to the positive (+) terminal of the
flat battery.
b) Connect the other end to the positive
(+) terminal of the booster battery.
c) Connect one end of the second jump
lead to the negative (-) terminal of
the booster battery.
d) Make the final connection to an
unpainted, heavy metal part of the
engine of the vehicle with the flat
battery.
Never connect the jump lead directly
to the negative (-) terminal of the
discharged battery, or an explosion
may occur.
4) If the booster battery you are using is
fitted to another vehicle, start the engine
of the vehicle with the booster battery.
Run the engine at moderate speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.EMERGENCY SERVICE10-3
w ww w
w WARNING
CAUTION
76G-10-009 76G-10-010

Downloaded from www.Manualslib.com manuals search engine 132
76G-74E
Cleaning the Exterior
It is important that your vehicle be
kept clean and free from dirt. Failure
to keep your vehicle clean may result
in fading of the paint or corrosion to
various parts of the vehicle body.
Washing
Never attempt to wash and wax your
vehicle with the engine running.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a longsleeved shirt
to protect your hands and arms
from being cut.
After washing your vehicle, carefully
test the brakes before driving to
make sure they have maintained
their normal effectiveness.When washing the vehicle, follow the
instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to
remove mud and debris. Use plenty of
water.
When washing the vehicle, avoid
directing steam or hot water of more
than 80
0C (176
0F) on plastic parts.
2) Remove dirt and mud from the body
exterior with running water. You may use
a soft sponge or brush. Do not use hard
materials which can scratch the paint.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or
cloth should be frequently soaked in the
soap solution.
When using a commercial car wash
product, observe the cautions
specified by the manufacturer. Never
use strong household detergents or
soaps.
BODY WORK CARE11-3
w ww w
w WARNING
CAUTION
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body
with a wet chamois or cloth and allow
it to dry in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage,
“Touchup” the damage following the
procedure below:
a) Clean all damaged spots and allow
them to dry.
b) Stir the paint and “touchup” the
damaged spots lightly using a small
brush.
c) Allow the paint to dry completely.
Waxing
After washing the vehicle, waxing and
polishing are recommended to further
protect and beautify the paint.
Only use waxes and polishes of good
quality.
When using waxes and polishes,
observe the precautions specified by the
manufacturers.
CAUTION
CAUTION

Downloaded from www.Manualslib.com manuals search engine 136
76G-74E
ITEM: ELECTRICAL
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Standard spark plug NGK-DCPR7E, BOSCH-YR7DC NGK KR6A-10
Battery 34B20L (27AH/5HR) 38B20L (28AH/5HR)
Fuses See “INSPECTION AND MAINTENANCE” section
Headlight12V 55/60W
Turn signal light 12V 21W
Side turn signal light 12V 5W
Clearance light12V 5W
Tail/brake light 12V 21/5W
Registration plate light 12V 5W
Reversing light12V 21W
High Mount Stop Lamp 12V W16W
ITEM: WHEEL AND SUSPENSION
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Tyre size, front and rear 145/80R12 155/65R13
Tyre pressures front/rear 2.1 kg/cm
2
2.2 kg/cm
2
Suspension type front Mac Pherson Strut
rear 3-link-rigid axle suspension
ITEM: STEERING
Toe-in front 0 ± 1 mm
ITEM: CAPACITIES
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Coolant (Including reservoir tank) 3.5 Ltrs 4.3 Ltrs
Fuel tank 35.0 Ltrs 35.0 Ltrs
Engine oil (with oil filter) 2.7 Ltrs 2.9 Ltrs
Transmission oil 2.2 Ltrs 2.2 LtrsSPECIFICATIONS13-2