clutch SUZUKI ALTO 2007 6.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine 759K,76G,844-74E
2
WARRANTY POLICYMaruti Suzuki India Limited (hereinafter called “Maruti Suzuki”),
warrants that each new Maruti Suzuki vehicle distributed in India
by Maruti Suzuki and sold by an authorised Maruti Suzuki dealer
will be free, under normal use and service, from any defects in
material and workmanship at the time of manufacture SUBJECT
TO THE FOLLOWING TERMS AND CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti Suzuki vehicle must be delivered by Maruti
Suzuki authorised dealer and set-up, serviced by Maruti
Suzuki authorised dealer/service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti Suzuki Warranty Obligation:
If any defect(s) should be found in a Maruti Suzuki vehicle
within the term stipulated above, Maruti Suzuki only obligation
is to repair or replace at its sole discretion any part shown
to be defective, with a new part or the equivalent at no cost
to the owner for parts or labour, when Maruti Suzuki
acknowledges that such a defect is attributable to faulty material
or workmanship at the time of manufacture. The owner is
responsible for any repair or replacements which are notcovered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheel alignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use
or insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance
accessories.
(g) any vehicle on which parts or accessories not approved
by Maruti Suzuki have been used.
(h) any vehicle which has not been operated in accordance
with the operating instructions in the Maruti Suzuki Owner’s
Manual.
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Suzuki Owner’s Manual.
(j) any vehicle which has been assembled, disassembled,
WARRANTY POLICY
2-1

Downloaded from www.Manualslib.com manuals search engine 5976G-74EPEDALS
6-2
Clutch Pedal
1 11 1
1
The clutch pedal is used to disengage the
drive to the wheels when starting the
engine, stopping, or shifting the transmission
lever. Depressing the pedal disengages the
clutch.
Do not drive with your foot resting on
the clutch pedal. It could result in
excessive clutch wear, clutch damage,
or unexpected loss of engine braking.Brake Pedal
2 22 2
2
Your MARUTI SUZUKI vehicle is equipped
with front disc brakes and rear drum brakes.
Depressing the brake pedal applies both
sets of brakes.
You may hear occasional brake squeal
when you apply the brakes. This is a
normal condition caused by environmental
factors such as cold, wet, snow, etc.
If brake squeal is excessive and
occurs each time the brakes are
applied, you should have the brakes
checked by your MARUTI SUZUKI
dealer.
w ww w
w WARNING
CAUTION
w ww w
w WARNING
OTHER CONTROLS AND EQUIPMENTDo not “ride” the brakes by applying
them continuously or resting your foot
on the pedal. This will result in
overheating of the brakes which could
cause unpredictable braking action,
longer stopping distances, or
permanent brake damage.
Accelerator Pedal
3 33 3
3
This pedal controls the speed of the
engine. Depressing the accelerator pedal
increases power output and speed.
76G-06-003

Downloaded from www.Manualslib.com manuals search engine 7176G-74E
Before starting the engine:
1) Make sure the parking brake is applied
fully.
2) Manual Transmission - Shift into “N”
(neutral) and depress the clutch pedal all
the way to the floor. Hold it while starting
the engine.
Make sure that the parking brake is
applied fully and the transmission is
in Neutral before attempting to start
the engine.
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before trying
again.
7-2
STARTING THE ENGINE
w ww w
w WARNING
OPERATING YOUR VEHICLE
Once a week, or each time you fill your fuel
tank, perform the following under-bonnet
checks:
1) Engine oil level.
2) Coolant level.
3) Brake fluid level.
4) Windscreen washer fluid level.
5) Battery solution level.
6) Bonnet latch operation.
Pull the bonnet release handle inside the
vehicle. Make sure that you can not
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after checking
for proper operation. See "All Latches,
Hinges & Locks" of "PERIODIC
MAINTENANCE SCHEDULE" in the
"INSPECTION AND MAINTENANCE"
section for lubrication schedule.
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
w ww w
w WARNING
Starting a Cold Engine
Engine which is started after 6 hours should
be treated as cold engine.
For Electronic fuel injection models
With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to “START”. Release the key when
the engine starts.
If the engine does not start after 15
seconds of cranking, wait about 15
seconds, then press down the
accelerator pedal to 1/3 of its travel and
try cranking the engine again. Release
the key and accelerator pedal when the
engine starts.
If the engine still does not start, try
holding the accelerator pedal all the way
to the floor while cranking. This should
clear the engine if it is flooded.
Starting a Warm Engine
For Electronic fuel injection models:
Use the same procedure as for “Starting a
Cold Engine”.
CAUTION

Downloaded from www.Manualslib.com manuals search engine 72
76G-74E
7-3OPERATING YOUR VEHICLE
w ww w
w WARNINGCAUTION
Starting off
To start off, depress and maintain pressure
upon the clutch pedal and change into 1st
gear. After releasing the parking brake,GEAR MAXIMUM SPEED
First 37 km/h
Second 66 km/h
Third 98 km/h
Fourth Top Speed
Fifth Top SpeedUSING THE TRANSMISSIONMANUAL TRANSMISSION
76G-07-00376G-07-003A
To help avoid clutch damage, do not
use the clutch pedal as a footrest while
driving or use the clutch to keep the
vehicle stationary on a hill. Depress the
clutch fully when changing gear.
When changing gears or starting off,
do not race the engine. Racing the
engine can shorten engine life and
prevent smooth operation. Reduce your speed and change down to
a lower gear before going down a long
or steep hill. A lower gear will allow the
engine to provide braking. Avoid riding
the brakes or they may overheat, result-
ing in brake failure.
When driving on slippery roads, be sure
to slow down before changing down.
Excessive and or sudden changes in
engine speed may cause loss of traction,
which could cause you to lose control.
Make sure that the vehicle is completely
stationary before you change into re-
verse. gradually release the clutch. When you hear
a change in the engine’s sound (speed),
gently apply pressure to the accelerator to
keep the engine sound (speed) constant whilst
continuing to gradually release the clutch.
Gear changing
All forward gears are synchronized, which
provides for quiet, easy changing. Always
depress the clutch pedal fully before changing
gears. The following table shows the
maximum allowable speed for each gear.
ALTO
ALTO K10
GEAR MAXIMUM SPEED
First 43 km/h
Second 80 km/h
Third 119 km/h
Fourth Top Speed
Fifth Top Speed
ALTO
ALTO K10

Downloaded from www.Manualslib.com manuals search engine 8376G-74E
INSPECTION AND MAINTENANCE
9
INSPECTION AND MAINTENANCE
Periodic Maintenance Schedule ......................................................................... 9-1
Alto ............................................................................................................. 9-2
Alto K-10 .................................................................................................... 9-6
Drive Belt ............................................................................................................ 9-10
Engine Oil and Filter .......................................................................................... 9-11
Gear Oil ............................................................................................................... 9-14
Engine Coolant ................................................................................................... 9-15
Windscreen Washer Fluid ................................................................................. 9-18
Air Cleaner .......................................................................................................... 9-18
Spark Plugs........................................................................................................9-19
Fuel Filter Replacement .................................................................................... 9-21
Brakes.................................................................................................................9-21
Parking Brake ..................................................................................................... 9-23
Steering ............................................................................................................... 9-23
Clutch Pedal ....................................................................................................... 9-24
Tyres ..................................................................................................................9-24
Tubeless Tyre (if equipped) .............................................................................. 9-27
Battery .................................................................................................................9-28
Fuses..................................................................................................................9-29
Bulb Replacement .............................................................................................. 9-32
Wiper Blades......................................................................................................9-35

Downloaded from www.Manualslib.com manuals search engine 86
76G-74E
INSPECTION AND MAINTENANCE9-3Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
FUEL
1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
2. Accelerator cable and Throttle shafts – I&L I&L I&L I&L I&L I&L I&L I&L I&L
3. Fuel tank cap, fuel lines & connections(leakage,damage) – I – – – I – – – I
4. Fuel filter (leakage) I I I I I R I I I R
CLUTCH AND TRANSMISSION
1. Clutch pedal (play) I I I I I I I I I I
2. Clutch slipping (dragging or excessive damage) I I I I I I I I I I
3. Manual Transmission/Transfer and Differential oil (level, leakage) I I I R I R I R I R
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage) – I I I I I I I I I
BRAKE
1. Brake fluid (level, leakage) I I I R I R I R I R
2. Brake pedal (pedal-to-wall clearance) I I I I I I I I I I
3. Parking brake lever and cable (play, damage) I I I I I I I I I I
4. a. Brake discs and pads, (wear) – I I I I I I I I I
b. Brake drums & shoes – – I I I I I I I I
5. Master cylinder and wheel cylinder or calliper (oil leakage, boot kit) I I I I I R I I I R
6. Brake hoses and pipes (leakage, damage) I I I I I I I I I I

Downloaded from www.Manualslib.com manuals search engine 10776G-74E
9-24
INSPECTION AND MAINTENANCE
CLUTCH PEDAL
Measure the clutch pedal play by moving
the clutch pedal with your hand and
measuring the distance it moves until you
feel slight resistance. The play in the clutch
pedal should be between 15 – 20 mm (0.6
– 0.8 in) If the play is more or less than
the above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your MARUTI SUZUKI dealer.
76G-09-029
TYRESThe front and rear tyre pressure
specifications for your vehicle are listed on
the Tyre Inflation Pressure Label and in the
“SPECIFICATIONS” section at the end of
this book. Both the front and rear tyres
should have the specified tyre pressure.
Tyre Inspection
Inspect your vehicle’s tyres periodically by
performing the following checks:
1) Measure the air pressure with a tyre
gauge. Adjust the pressure if necessary.
Remember to check the spare tyre too.
76G-09-030
Air pressures should be checked
when the tyres are cold or you may
get inaccurate readings.
Check the inflation pressure from
time to time while inflating the tyre
gradually, until the specified
pressure is obtained.
Never underinflate or overinflate the
tyres.
Underinflation can cause unusual
handling characteristics or can
cause the rim to slip on the tyre
bead, resulting in an accident or
damage to the tyre or rim.
Overinflation can cause the tyre to
burst, resulting in personal injury.
Overinflation can also cause
unusual handling characteristics
which may result in an accident.
w ww w
w WARNING