inspection and maintenance SUZUKI ALTO 2007 6.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine 159K,76G,844-74ETABLE OF CONTENTS
1
MAINTENANCE SERVICE RECORD
2
WARRANTY POLICY
3
BEFORE DRIVING
4
STEERING COLUMN CONTROLS
5
INSTRUMENT PANEL
6
OTHER CONTROLS AND EQUIPMENT
7
OPERATING YOUR VEHICLE
8
DRIVING TIPS AND SAFE DRIVING
9
INSPECTION AND MAINTENANCE
10
EMERGENCY SERVICE
11
BODY WORK CARE
12
GENERAL INFORMATION
13
SPECIFICATION

Downloaded from www.Manualslib.com manuals search engine 359K,76G,844-74EFOREWORDThis manual is an essential part of your
vehicle and should be kept with the vehicle
at all times. Please read this manual
carefully and review it from time to time. It
contains important information on
maintenance. It is especially important that
this manual remain with the vehicle at the
time of resale. The next owner will need this
information also.
You are invited to avail the three free
inspection services as described in this
manual. Three free inspection coupons are
attached to this manual. Please show this
manual to your dealer when you take your
vehicle for any Service.
To prolong the life of your vehicle and
reduce maintenance costs, the periodic
maintenance must be carried out according
to the "PERIODIC MAINTENANCE
SCHEDULE" described in "INSPECTION
AND MAINTENANCE" section of this
manual. Periodic maintenance is essential
for preventing trouble and accidents to
ensure your satisfaction and safety.
Daily Inspection and Care as per "DAILY
INSPECTION CHECKLIST" described in the
"INSPECTION AND MAINTENANCE"
section of this Manual is essential for
prolonging the operating life of the vehicle
and for safe driving.
All information in this manual is
based on the latest product
information available at the time of
publication. Due to improvements or
other changes, there may be
discrepancies between information
in this manual and your vehicle.
MARUTI SUZUKI reserves the right
to make changes at any time
without notice.
This vehicle may not comply with
standards or regulations of other
countries. Before attempting to
register this vehicle in any other
country, check all applicable
regulations and make any
necessary modifications.
IMPORTANTWARNING/CAUTION/NOTEPlease read this manual and follow its
instructions carefully. To emphasise special
information, the words WARNING,
CAUTION, and NOTE have special
meanings. Information following these signal
words should be carefully reviewed.The personal safety of the driver,
passengers, or bystanders may be
involved. Disregarding this information
could result in their injury or death.
These instructions point out special
service procedures or precautions
that must be followed to avoid
damaging the vehicle.
CAUTION
MARUTI SUZUKI INDIA LIMITED believes
in conservation and protection of Earth's
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade in, or properly
dispose of, as appropriate, used motor oil,
coolant, and other fluids; batteries; and
tyres.MARUTI SUZUKI INDIA LIMITED
0-1
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NOTE :
This provides special information to make
maintenance easier or important instructions
clearer.

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2
WARRANTY POLICYMaruti Suzuki India Limited (hereinafter called “Maruti Suzuki”),
warrants that each new Maruti Suzuki vehicle distributed in India
by Maruti Suzuki and sold by an authorised Maruti Suzuki dealer
will be free, under normal use and service, from any defects in
material and workmanship at the time of manufacture SUBJECT
TO THE FOLLOWING TERMS AND CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti Suzuki vehicle must be delivered by Maruti
Suzuki authorised dealer and set-up, serviced by Maruti
Suzuki authorised dealer/service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti Suzuki Warranty Obligation:
If any defect(s) should be found in a Maruti Suzuki vehicle
within the term stipulated above, Maruti Suzuki only obligation
is to repair or replace at its sole discretion any part shown
to be defective, with a new part or the equivalent at no cost
to the owner for parts or labour, when Maruti Suzuki
acknowledges that such a defect is attributable to faulty material
or workmanship at the time of manufacture. The owner is
responsible for any repair or replacements which are notcovered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheel alignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use
or insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance
accessories.
(g) any vehicle on which parts or accessories not approved
by Maruti Suzuki have been used.
(h) any vehicle which has not been operated in accordance
with the operating instructions in the Maruti Suzuki Owner’s
Manual.
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Suzuki Owner’s Manual.
(j) any vehicle which has been assembled, disassembled,
WARRANTY POLICY
2-1

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59K,76G,844-74E
adjusted or repaired by other than an Maruti Suzuki
authorised dealer/service station.
(k) any vehicle which has been used for purposes other than
what it was designed for.
(l) any damage or deterioration caused by industrial pollution
and bird droppings.
(m) insignificant defects which do not affect the function of the
vehicle including without limitation, sound, vibration and fluid
seep.
(n) any natural wear and tear including without limitation, aging
etc.
(o) Installation and usage of Domestic LPG Gas/LPG cylinder.
For Maruti Suzuki Air-Conditioned Vehicles
(p) V-belts, hoses and gas leaks.
(5) Extent of Warranty:
This warranty is the entire written warranty given by Maruti
Suzuki for Maruti Suzuki vehicles and no dealer or its or his
agent or employee is authorised to extend or enlarge this
warranty and no dealer or its or his agent or employee is
authorised to make any oral warranty on Maruti Suzuki behalf.
Maruti Suzuki reserves the right to add any improvements or
change the design of any model at any time with no obligation
to make the same changes on units previously sold.
(6) Warranty Service:
To obtain warranty service, the complete vehicle must be
presented at the owner’s expenses to any authorised Maruti
Suzuki dealer.(7) Owner’s Warranty Responsibilities:
It is responsibility of each owner to:
(a) make certain that the warranty registration/PDI card was
completed at the time of delivery of the vehicle;
(b) have performed, at his own expenses, by an Maruti Suzuki
authorised dealer/service station all the service inspections
specified in the Maruti Suzuki “Owner’s Manual and Service
Booklet” and maintain adequate proof that such service
inspections have been performed.
(c) make certain that the Maruti Suzuki authorised dealer/
servise station performing the service inspection has
certified the work on the “Maintenance Service Record”
page in the “Owner’s Manual and Service Booklet” and
(d) present the Maruti Suzuki “Owner’s Manual and Service
Booklet” to the authorised Maruti Suzuki dealer whenever
requesting service inspections or warranty service.
If the “Owner’s Manual and Service Booklet” should be lost or
destroyed the owner should consult the authorised Maruti Suzuki
dealer from whom the vehicle was purchased for instructions
concerning replacement of the “Owner’s Manual and Service
Booklet”.
(8) Disclaimer of Consequential Damage:
Maruti Suzuki assumes no responsibility for loss of vehicle, loss
of time, inconvenience or any other indirect incidental or
consequential damage resulting from the vehicle not being
available to the owner because of any defect covered by this
warranty.
(9) Change of Owner
Even if ownership of the vehicle changes, the remaining
warranty period is effective for the new owner.
WARRANTY POLICY
2-2

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76G-74E
INSTRUMENT PANEL
If you operate the engine with this
light on, severe engine damage can
result.
Do not rely on the Oil Pressure
Light to indicate the need to add oil.
Be sure to periodically check the
engine oil level (see section
"INSPECTION & MANINTENANCE").
5-5
CAUTION
Charging Light
This light comes on when the ignition switch
is turned on, and goes out when the engine
is started. The light will come on and
remain on if there is something wrong with
the battery charging system. If the light
comes on when the engine is running, the
charging system should be inspected
immediately by your MARUTI SUZUKI
dealer.
Do not continue driving long with the
charging light ON as this will drain the
battery 'dead'.
CAUTION
76G-05-00776G-05-008
EXAMPLE
Oil Pressure Light
This light comes on when the ignition switch
is turned on, and goes out when the engine
is started. The light will come on and
remain on if there is insufficient oil pressure.
If the light comes on when driving, pull off
the road as soon as you can and stop the
engine. Check the oil level and add oil if
necessary (see section "INSPECTION &
MAINTENANCE"). If there is enough oil, the
lubrication system should be inspected by
your MARUTI SUZUKI dealer before you
drive the vehicle again.
76G-05-006

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Before starting the engine:
1) Make sure the parking brake is applied
fully.
2) Manual Transmission - Shift into “N”
(neutral) and depress the clutch pedal all
the way to the floor. Hold it while starting
the engine.
Make sure that the parking brake is
applied fully and the transmission is
in Neutral before attempting to start
the engine.
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before trying
again.
7-2
STARTING THE ENGINE
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OPERATING YOUR VEHICLE
Once a week, or each time you fill your fuel
tank, perform the following under-bonnet
checks:
1) Engine oil level.
2) Coolant level.
3) Brake fluid level.
4) Windscreen washer fluid level.
5) Battery solution level.
6) Bonnet latch operation.
Pull the bonnet release handle inside the
vehicle. Make sure that you can not
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after checking
for proper operation. See "All Latches,
Hinges & Locks" of "PERIODIC
MAINTENANCE SCHEDULE" in the
"INSPECTION AND MAINTENANCE"
section for lubrication schedule.
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
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Starting a Cold Engine
Engine which is started after 6 hours should
be treated as cold engine.
For Electronic fuel injection models
With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to “START”. Release the key when
the engine starts.
If the engine does not start after 15
seconds of cranking, wait about 15
seconds, then press down the
accelerator pedal to 1/3 of its travel and
try cranking the engine again. Release
the key and accelerator pedal when the
engine starts.
If the engine still does not start, try
holding the accelerator pedal all the way
to the floor while cranking. This should
clear the engine if it is flooded.
Starting a Warm Engine
For Electronic fuel injection models:
Use the same procedure as for “Starting a
Cold Engine”.
CAUTION

Downloaded from www.Manualslib.com manuals search engine 7976G-74ESnow Chains
If you must use snow chains to increase tyre
traction, observe the following precautions:
Use cable type chains.
Choose a safe place away from traffic
to install the chains.
When installing the chains carefully
follow the manufacturer’s instructions.
Install the chains on the front tyres.
With the chains on, drive only at slow
and moderate speeds.
If the chain hits the vehicle body while
driving, stop at a safe place and
retighten it as soon as possible.
If snow and/or ice on the road
disappear, remove the chains as soon
as possible.
If Your Vehicle Gets Stuck
If your vehicle gets stuck in snow, mud,
or sand, follow the directions below:
1) Change back and forth between a
forward range (or first gear for manual
transmission) and reverse. This will
create a rocking motion which may give
you enough momentum to free the
vehicle. Press gently on the accelerator
to keep wheel spin to a minimum.
Remove your foot from the accelerator
while changing gear.
Do not race the engine. Excessive wheel
spin will cause the tyres to dig deeper,
making it more difficult to free the
vehicle.2) If your vehicle remains stuck after a few
minutes of rocking, get another vehicle
to pull you out.
Do not allow anyone to stand near the
vehicle when you are rocking it, and
do not spin the wheels faster than an
indicated 40 km/h on the speedometer.
Personal injury and/or vehicle damage
may result from spinning the wheels
too fast.
Do not continue rocking the vehicle
for more than a few minutes.
Prolonged rocking can cause engine
overheating or transmission damage. Make sure your tyres are in good
condition and always maintain the
specified tyre pressure. Refer to
“TYRES” in the “INSPECTION AND
MAINTENANCE” section for details.
Do not use tyres other than those
specified by MARUTI SUZUKI. Never
use different sizes or types of tyres
on the front and rear wheels. For
information regarding the specified
tyres, refer to the “SPECI-
FICATIONS” section.
Never use oversized tyres or special
shock absorbers and springs to
raise (jack up) your vehicle. This will
change the handling characteristics.
After driving through water, test the
brakes while driving at a slow speed
to see if they have maintained their
normal effectiveness. If the brakes
are less effective than normal, dry
them by repeatedly applying the
brakes while driving slowly until the
brakes have regained their normal
effectiveness.
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DRIVING TIPS AND SAFE DRIVING
DRIVING ON WET ROADS
When driving on wet roads, avoid
driving through large amount of
standing water on the road. Large
amount of water entering the engine
compartment may cause damage to
the engine and or electrical
components.
If stuck in deep water, do not start
till water level drops.
Water is incompressible substance,
water inside engine is harmful to the
engine.
CAUTION

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INSPECTION AND MAINTENANCE
9
INSPECTION AND MAINTENANCE
Periodic Maintenance Schedule ......................................................................... 9-1
Alto ............................................................................................................. 9-2
Alto K-10 .................................................................................................... 9-6
Drive Belt ............................................................................................................ 9-10
Engine Oil and Filter .......................................................................................... 9-11
Gear Oil ............................................................................................................... 9-14
Engine Coolant ................................................................................................... 9-15
Windscreen Washer Fluid ................................................................................. 9-18
Air Cleaner .......................................................................................................... 9-18
Spark Plugs........................................................................................................9-19
Fuel Filter Replacement .................................................................................... 9-21
Brakes.................................................................................................................9-21
Parking Brake ..................................................................................................... 9-23
Steering ............................................................................................................... 9-23
Clutch Pedal ....................................................................................................... 9-24
Tyres ..................................................................................................................9-24
Tubeless Tyre (if equipped) .............................................................................. 9-27
Battery .................................................................................................................9-28
Fuses..................................................................................................................9-29
Bulb Replacement .............................................................................................. 9-32
Wiper Blades......................................................................................................9-35

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76G-74E
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
Do not leave the engine running in
garages or other confined areas.
When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. When it is necessary to do service
work with the engine running, make
sure that the parking brake is
applied fully and the transmission is
in Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot
engine, exhaust manifold and pipes,
muffler, radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it
is supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.INSPECTION AND MAINTENANCE9-1
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PERIODIC MAINTENANCE SCHEDULEThe following table shows when regular
maintenance on your vehicle is required.
This table shows in kilometres and months
when inspections, adjustments, lubrication
and other services should be performed.
MARUTI SUZUKI recommends that
maintenance on your MARUTI SUZUKI
vehicle be performed by MARUTI
SUZUKI Authorised Dealer/Service
Station.
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
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INSPECTION AND MAINTENANCE
9-2
A....Adjust. I....Inspect and correct or replace if necessary.
T....Tighten to specified torque. C....Clean.
R....Replace or change. O....Rotate
L....Lubricate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same
intervals respectively.Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
ENGINE
1. Water pump drive belt (tension, wear) A I I I I I I R A I
2. Engine coolant (level, leakage) I I I R I R I R I R
3. Engine oil (API GRADE SF, SG, SH) & Oil filter R I R R R R R R R R
4. Cooling system hoses and connections (leakage, damage) I I I I I I I I I I
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (loose, damage) – – T – T – T – T –
7. Valve clearance – A – A – A – A – A
8. Camshaft timing belt (damage, wear) – – – I – I – I – I
Replace every 1,00,000 km
9. Exhaust system (noise, leakage or otherwise defective) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, connections and valve) – I – I – I – I – I
IGNITION
1. Ignition wiring, (damage, deterioration) – – – I – I – I – I
2. Spark plugs (clean and adjust the gap) – – I R I R I R I R
3. Distributor cap and rotor (wear and deterioration)* – – – I – I – I – I
*For LX only
ALTO