transmission oil SUZUKI ALTO 2007 6.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2007, Model line: ALTO, Model: SUZUKI ALTO 2007 6.GPages: 139, PDF Size: 2.63 MB
Page 9 of 139
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Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles (apart from the Regular warranty and will run parallel
to the regular product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from
July 1st, 2001.
Terms:
The Emission Warranty will be applicable for 80,000 kms or 3 years (Which ever comes earlier) from the date of delivery to
the first owner. The remaining warranty terms will be valid in case of any change in ownership provided the production of all
valid document.
Conditions:1. Under Emission Warranty, Warranty claims will be admitted for a prima facie examination, in case vehicle fails to meet to the
Emission Standard as specified in sub rule (2) of rule no. 115 of Central Motor Vehicles Rules (CMVR), 1989.
2. The warranty claims will only be accepted after examination carried out by Maruti Suzuki or it's dealer which leads to firm conclusions
that the
a) Original settings have not been tempered in any case.
b) Part (as given in Annexure-A) has a manufacturing defect.
c) Vehicle is unable to meet the Emission Standards (as given in 1.), inspite of the vehicle having been maintained and used
in accordance with the instructions as specified in Owner's Manual and Service Booklet and the used fuel and different oils
(Engine oil, Transmission oil, Brake oil etc.) are also as per specification.
3. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti Suzuki and it's dealer
and results of the examination will be final and binding. If after examination, the warrantable condition is not established, Maruti
Suzuki and it's dealer has the right to charge all, or part of the cost of such examination.
4. Under Emission Warranty, the parts (as given in Annexure-A) will be changed free of cost, but the consumables will be charged
as per actual.
5. If the part covered under Emission Warranty or the associated parts, are not independently replaceable, on account of these being
integral parts a complete assembly, Maruti Suzuki and it's dealer will have the sole discretion to replace entire assembly or by
using some of the parts of the system through suitable repair or modifications.
EMISSION WARRANTY
2-3
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59K,76G,844-74E
6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,
will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per actual
under such repair or replacement.
7. Maruti Suzuki will not be responsible for the cost of transportation of the vehicle to the nearest Maruti Suzuki dealer workshop
or any loss due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repair
by Maruti Suzuki dealer.
8. Maruti Suzuki will not be responsible for any penalty that may be charged by statutory authorities on account of failure to comply
with the EMISSION STANDARDS.
9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.
10. All maintenance actions (as specified in the Owner's Manual and Service Booklet) need to be followed and recorded in the manual
for emission warranty.
11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceding the test during which
the failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner's Manual and Service
Booklet from the date of original purchase of the vehicle) will also be required.Condition Under which the Emission Warranty is not APPLICABLE
1. In the absence of valid PUC certificate.
2. Vehicle not serviced from Maruti Suzuki authorised workshop as per the schedule specified in the Owner's Manual.
3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle tempered in an unauthorised manner.
6. Tampering with odometer so that the actual kilometer reading can not be read.
7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)EMISSION WARRANTY
2-4
Page 70 of 139
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Before starting the engine:
1) Make sure the parking brake is applied
fully.
2) Manual Transmission - Shift into “N”
(neutral) and depress the clutch pedal all
the way to the floor. Hold it while starting
the engine.
Make sure that the parking brake is
applied fully and the transmission is
in Neutral before attempting to start
the engine.
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before trying
again.
7-2
STARTING THE ENGINE
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OPERATING YOUR VEHICLE
Once a week, or each time you fill your fuel
tank, perform the following under-bonnet
checks:
1) Engine oil level.
2) Coolant level.
3) Brake fluid level.
4) Windscreen washer fluid level.
5) Battery solution level.
6) Bonnet latch operation.
Pull the bonnet release handle inside the
vehicle. Make sure that you can not
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after checking
for proper operation. See "All Latches,
Hinges & Locks" of "PERIODIC
MAINTENANCE SCHEDULE" in the
"INSPECTION AND MAINTENANCE"
section for lubrication schedule.
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
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Starting a Cold Engine
Engine which is started after 6 hours should
be treated as cold engine.
For Electronic fuel injection models
With your foot off the accelerator pedal,
crank the engine by turning the ignition
key to “START”. Release the key when
the engine starts.
If the engine does not start after 15
seconds of cranking, wait about 15
seconds, then press down the
accelerator pedal to 1/3 of its travel and
try cranking the engine again. Release
the key and accelerator pedal when the
engine starts.
If the engine still does not start, try
holding the accelerator pedal all the way
to the floor while cranking. This should
clear the engine if it is flooded.
Starting a Warm Engine
For Electronic fuel injection models:
Use the same procedure as for “Starting a
Cold Engine”.
CAUTION
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76G-74E
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
Do not leave the engine running in
garages or other confined areas.
When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. When it is necessary to do service
work with the engine running, make
sure that the parking brake is
applied fully and the transmission is
in Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot
engine, exhaust manifold and pipes,
muffler, radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it
is supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.INSPECTION AND MAINTENANCE9-1
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PERIODIC MAINTENANCE SCHEDULEThe following table shows when regular
maintenance on your vehicle is required.
This table shows in kilometres and months
when inspections, adjustments, lubrication
and other services should be performed.
MARUTI SUZUKI recommends that
maintenance on your MARUTI SUZUKI
vehicle be performed by MARUTI
SUZUKI Authorised Dealer/Service
Station.
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
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76G-09-001
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76G-74E
INSPECTION AND MAINTENANCE9-3Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
FUEL
1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
2. Accelerator cable and Throttle shafts – I&L I&L I&L I&L I&L I&L I&L I&L I&L
3. Fuel tank cap, fuel lines & connections(leakage,damage) – I – – – I – – – I
4. Fuel filter (leakage) I I I I I R I I I R
CLUTCH AND TRANSMISSION
1. Clutch pedal (play) I I I I I I I I I I
2. Clutch slipping (dragging or excessive damage) I I I I I I I I I I
3. Manual Transmission/Transfer and Differential oil (level, leakage) I I I R I R I R I R
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage) – I I I I I I I I I
BRAKE
1. Brake fluid (level, leakage) I I I R I R I R I R
2. Brake pedal (pedal-to-wall clearance) I I I I I I I I I I
3. Parking brake lever and cable (play, damage) I I I I I I I I I I
4. a. Brake discs and pads, (wear) – I I I I I I I I I
b. Brake drums & shoes – – I I I I I I I I
5. Master cylinder and wheel cylinder or calliper (oil leakage, boot kit) I I I I I R I I I R
6. Brake hoses and pipes (leakage, damage) I I I I I I I I I I
Page 96 of 139
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INSPECTION AND MAINTENANCE
9-14
GEAR OILOil filler and level plug 1
Tightening torque: 21 Nm (2.1 kg-m, 15.5
lb-ft)
Specified Manual Transmission oil
When adding gear oil, use the appropriate
viscosity and grade as shown in the chart
below. We highly recommend you use API
GL-4 SAE 75W-90 (1) gear oil.
Type of oil Gear oil, API GL-4
Gear oil level check
To check the gear oil level, use the
following procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop the
engine.
2) Clean casing around oil filler plug to
remove risk of any loose dirt or debris
entering oil filler plug hole. Remove the
oil filler plug 1.
3) Feel the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole 1 until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.After driving the vehicle, the
transmission oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
When tightening the plug, apply
sealing compound to the plug threads
to prevent oil leakage.
Gear oil change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
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76G-09-009 76G-09-010
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76G-74E
ITEM: ELECTRICAL
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Standard spark plug NGK-DCPR7E, BOSCH-YR7DC NGK KR6A-10
Battery 34B20L (27AH/5HR) 38B20L (28AH/5HR)
Fuses See “INSPECTION AND MAINTENANCE” section
Headlight12V 55/60W
Turn signal light 12V 21W
Side turn signal light 12V 5W
Clearance light12V 5W
Tail/brake light 12V 21/5W
Registration plate light 12V 5W
Reversing light12V 21W
High Mount Stop Lamp 12V W16W
ITEM: WHEEL AND SUSPENSION
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Tyre size, front and rear 145/80R12 155/65R13
Tyre pressures front/rear 2.1 kg/cm
2
2.2 kg/cm
2
Suspension type front Mac Pherson Strut
rear 3-link-rigid axle suspension
ITEM: STEERING
Toe-in front 0 ± 1 mm
ITEM: CAPACITIES
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Coolant (Including reservoir tank) 3.5 Ltrs 4.3 Ltrs
Fuel tank 35.0 Ltrs 35.0 Ltrs
Engine oil (with oil filter) 2.7 Ltrs 2.9 Ltrs
Transmission oil 2.2 Ltrs 2.2 LtrsSPECIFICATIONS13-2