light SUZUKI ALTO 2013 7.G Workshop Manual

7-17
INSPECTION AND MAINTENANCE
53MH0-74E
Gear Oil Change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
Clutch Pedal
Cable control clutch
(For Manual Transaxle Model)
54G274
Clutch pedal play “d”:
10 - 15 mm (0.4 - 0.6 in.)
Measure the clutch pedal play by moving
the clutch pedal with your hand and mea-
suring the distance it moves until you feel
slight resistance. The play in the clutch
pedal should be between the specified val-
ues. If the play is more or less than the
above, or clutch dragging is felt with the
pedal fully depressed, have the clutch
inspected by your MARUTI SUZUKI
dealer.
Fuel Filter
The fuel filter is located on the way of the
fuel hose line under the vehicle body.
53MM07011
(1) Fuel filter
(2) Fuel inlet hose
(3) Fuel outlet hose
Replace the Fuel Filter
Since special procedures are required, we
recommend you take your vehicle to your
MARUTI SUZUKI dealer for fuel filter
replacement.
CAUTION
After driving the vehicle, the
transaxle oil temperature may be
high enough to burn your skin. Wait
until the oil filler plug is cool enough
to touch with your bare hands before
inspecting transaxle oil.
NOTICE
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
Manual transaxle sealant:
MARUTI SUZUKI Bond No. “1216E”
or “1217G”
EXAMPLE
(1)
(3)
(2)
EXAMPLE

7-18
INSPECTION AND MAINTENANCE
53MH0-74E
Brakes
Brake Fluid
53M-09-028
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with MARUTI GENUINE
BRAKE FLUID (MGBF).NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.
Brake Pedal
Check if the brake pedal stops at the regu-
lar height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your MARUTI SUZUKI
dealer. If you doubt the brake pedal for the
regular height, check it as follows:
EXAMPLE
WA R N I N G
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
• If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged).
Should the light come on, immedi-
ately ask your MARUTI SUZUKI
dealer to inspect the brake system.
• A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
• Do not use any fluid other than
MARUTI GENUINE BRAKE FLUID
(MGBF) brake fluid. Do not use
reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.

7-20
INSPECTION AND MAINTENANCE
53MH0-74E
Steering
53M-09-032
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is outside the specifi-
cation or you find anything else to be
wrong, an inspection must be performed
by your MARUTI SUZUKI dealer.
Tires
53M-09-033
The front and rear tire pressure specifica-
tions for your vehicle are listed on the Tire
Information Label. Both the front and rear
tires should have the specified tire pres-
sure.
Tire Inspection
Inspect your vehicle’s tires at least once a
month by performing the following checks:
1) Measure the air pressure with a tire
gauge. Adjust the pressure if neces-
sary. Remember to check the spare
tire, too.
53M-09-034
EXAMPLEEXAMPLE
WA R N I N G
• Air pressures should be checked
when the tires are cold or you may
get inaccurate readings.
• Check the inflation pressure from
time to time while inflating the tire
gradually, until the specified pres-
sure is obtained.
• Never underinflate or overinflate
the tires.
Underinflation can cause unusual
handling characteristics or can
cause the rim to slip on the tire
bead, resulting in an accident or
damage to the tire or rim.
Overinflation can cause the tire to
burst, resulting in personal injury.
Overinflation can also cause
unusual handling characteristics
which may result in an accident.
EXAMPLE

7-24
INSPECTION AND MAINTENANCE
53MH0-74E
53M-09-038
Fuses in the Engine Compartment
ALTO 800
53M-09-039
Fuses in the Engine Compartment
ALTO K10
53M-09-040
MAIN FUSE / PRIMARY FUSE
(1) – Blank
(2) – Blank
(3) – Blank
(4) – Blank
(5) 50A Ignition switch fuse
(6) 50A Battery1
(7) 15A Headlight (left) fuse
(8) 15A Headlight (right) fuse
(9) – Blank
(10) –
Radiator fan relay
(11) – Blank
(12) –
Blank
(13) – Blank
(14) 80A All electric load
(15) – Blank
(16) – Main relay
(17) 30A Radiator fan fuse
(18) 15A Fuel injection fuse
(19) 10A A/c compressor fuse
(20) – Fuel pump relay
(21) – Blank
(22) – Blank
(23) 30A Battery 2 fuse
MAIN FUSE / PRIMARY FUSE
(1)
—Blank
(2)
—Blank
(3)
10AFont fog light
(4)
—A/c compressor relay
(5) 50A Ignition switch fuse
(6)
50ABattery1
(7) 15A Headlight (left) fuse
(8) 15A Headlight (right) fuse
(9)
—Blank
(10) — Radiator fan relay
(11) — Blank
(12) — Blank
(13) — Blank

7-26
INSPECTION AND MAINTENANCE
53MH0-74E
ALTO K10
53M-09-044
53M-09-045
SECONDARY FUSE
(1) 10A IG2 SIG
(2) 15A Wiper
(3) – Blank
(4) – Blank
(5) 30A Blower motor
(6) 10A Stop light
(7) 10A Tail light
(8) 15A Audio
(9) 20A Door lock
(10) – Blank
(11) 15A Accessory
(12) – Blank
(13) 30A Power window
(14) 15A Ignition switch
(15) 10A Turn signal light
(16) 10A Meter
(17) 7.5A Air bag
(18) – Blank
(19) – Blank
(20) – Blank
(21) 30A Power steering
(22) 30A ST SIG
(23) 15A Horn/Hazard
SECONDARY FUSE
(1) 10A IG2 SIG
(2) 15A Wiper
(3) – Blank
(4) 7.5AAutomated Manual Tran-
saxle 2 (if equipped)
(5) 30A Blower motor
(6) 10A Stop light
(7) 10A Tail light
(8) 15A Audio
(9) 20A Door lock
(10) – Blank
(11) 15A Accessory
(12) – Blank
(13) 30A Power window
(14) 15A Ignition switch
(15) 10A Turn signal light
(16) 10A Meter
(17) 7.5A Air bag
(18) 7.5A IG1 SIG
(19) – Blank
(20) – Blank
(21) 30A Power steering
(22) 30A ST SIG
(23) 15A Horn/Hazard
WA R N I N G
Always be sure to replace a blown
fuse with a fuse of the correct amper-
age. Never use a substitute such as
aluminum foil or wire to replace a
blown fuse. If you replace a fuse and
the new one blows in a short period
of time, you may have a major electri-
cal problem. Have your vehicle
inspected immediately by your
MARUTI SUZUKI dealer.
EXAMPLE

7-27
INSPECTION AND MAINTENANCE
53MH0-74E
Bulb ReplacementInterior Light
53M-09-046
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Headlight
53M-09-049
Disconnect the coupler (1). Remove the
sealing rubber (2). Push the retaining
spring (3) forward and unhook it. Then
remove the bulb. Install a new bulb in the
reverse order.
CAUTION
• Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
• The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
NOTICE
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
NOTICE
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your MARUTI SUZUKI
dealer.
EXAMPLEEXAMPLE

7-28
INSPECTION AND MAINTENANCE
53MH0-74E
Side Turn Signal Light
53M-09-050
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. The bulb can be removed by sim-
ply pulling it out. Then remove the bulb.
Install a new bulb in the reverse order.
Other General Lights
Bulb holder
53M-09-051
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.
Bulb
53M-09-052
(3) Removal
(4) Installation
There are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.
Front turn signal light (1)
Front position light (2)
ALTO 800
53MM07001
ALTO K10
53M-09-054
EXAMPLE
EXAMPLE
EXAMPLE(1) (2)
EXAMPLE
EXAMPLE

7-29
INSPECTION AND MAINTENANCE
53MH0-74E
Rear combination light
ALTO 800
53M-09-055
ALTO K10
53M-09-056
Remove the screw (1). Remove the combi-
nation light (2) by pulling it outside.
License plate light
53M-09-057
High-mount stop light
53M-09-058
Wiper Blades
53M-09-059
If the wiper blades become brittle or dam-
aged, or make streaks when wiping,
replace the wiper blades.
To install new wiper blades, follow the pro-
cedures below.
NOTE:
Some wiper blades may be different from
the ones described here depending on
vehicle specifications. If so, consult your
MARUTI SUZUKI dealer for proper
replacement method.
EXAMPLE
EXAMPLE
EXAMPLE
EXAMPLE
NOTICE
To avoid scratching or breaking the
window, do not let the wiper arm
strike the window while replacing the
wiper blade.
EXAMPLE

8-5
EMERGENCY SERVICE
53MH0-74E
Jump Starting Instructions
When Jump Starting Your Vehicle,
Use the Following Procedure:
1) Use only a 12-volt battery to jump start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
53M-10-012
3) Make jump lead connections as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery
(2).
3. Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (2).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine hook (3)) of the engine of the
vehicle with the flat battery (1).
4) If the booster battery you are using is
fitted to another vehicle, start the
engine of the vehicle with the booster
battery. Run the engine at moderate
speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
WA R N I N G
• Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
• When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
• Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
• If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
• If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an
authorized MARUTI SUZUKI dealer.
• To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, call for qualified
road service.
NOTICE
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter.
Use jump leads to start a vehicle with
a weak or flat battery.
EXAMPLE
WA R N I N G
Never connect the jump lead directly
to the negative (–) terminal of the dis-
charged battery, or an explosion may
occur.

8-6
EMERGENCY SERVICE
53MH0-74E
Towing
If you need to have your vehicle towed,
contact a professional service. Your dealer
can provide you with detailed towing
instructions.
2-Wheel Drive (2WD) Manual Transaxle
or Automated Manual Transaxle
Manual transaxle vehicles or Automated
Manual Transaxle may be towed using
either of the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the
ground. Before towing, make sure that
the parking brake is released.
2) From the rear, with the rear wheels
lifted and the front wheels on the
ground, provided the steering and
drivetrain are in operational condition.
Before towing, make sure that transaxle
is in neutral, the steering wheel is
unlocked (the ignition key should be in
the “ACC” position), and the steering
wheel is secured with a clamping
device designed for towing service.
If the Starter Does Not
Operate
1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery is flat or the battery
terminal contact is poor. Recharge the
battery or correct battery terminal con-
tact as necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized MAR-
UTI SUZUKI dealer.
If the Engine is Flooded
If the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
NOTICE
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
NOTICE
After shifting the auto gear shift gear-
shift lever to the “N” position, always
check the gear position indicator in
the instrument cluster shows the “N”
position to make sure that the
transaxle is disengaged.
If the transaxle cannot be put in neu-
tral, turn the key from the “OFF” to
the “ON” position, and move the auto
gear shift gearshift lever from “N” to
“D”, “M” or “R”, then back to “N”
again. Then turn the key from the
“ON” to the “OFF” position.
These procedures may help put the
transaxle in neutral. If the transaxle
still cannot be put in neutral, you can-
not tow the vehicle without using a
towing dolly.
NOTICE
The steering column is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing. Always unlock the steering
wheel before towing.