brake pads SUZUKI BALENO 1999 1.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 1999, Model line: BALENO, Model: SUZUKI BALENO 1999 1.GPages: 65, PDF Size: 3.28 MB
Page 2 of 65
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1
Page 3 of 65
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1
Page 19 of 65
60G-74E
INSTRUMENT PANEL
INSTRUMENT CLUSTER
© Speedometer
® Odometer
© Trip meter (if equipped)
© Trip meter reset knob
© Tachometer (if equipped)
© Fuel gauge
® Temperature gauge
© Warning and indicator lights
60G-05-002
39
5-2
INSTRUMENT PANEL
60G-74E
WARNING AND INDICATOR LIGHTS
70F-07-070
Brake fluid level warning/Parking Brake
Indicator light
This light operates under three conditions:
1) when the ignition switch is turned to the
"START' position, 2) when the fluid in the brake
fluid reservoir falls below the specified level
or 3) when the parking brake is not fully
released and the ignition switch is in the "ON"
position. The light should go out after starting
the engine and fully releasing the parking
brake, if the fluid in the brake fluid reservoir is
adequate. If the light does not go off or comes
on whilst you are driving, it may mean that
there is something wrong with the vehicle's
braking system. If this happens, you should:
1) Pull off the road and stop carefully.
Remember that stopping distance may
be longer, you may have to push
harder on the pedal, and the pedal
may go down farther than normal.
2) Test the brakes by carefully starting and
stopping at the side of the road.
3) If you determine that it is safe, drive
carefully at low speed to the nearest dealer
for repairs.
Have the vehicle towed to the nearest
dealer for repairs.
or
4)
If any of the following conditions occur,
you should Immediately ask your
MARUTI dealer to inspect the brake
system.
• If the brake fluid level warning light
does not go out after the engine has
been started and the parking brake
has been fully released.
• If the brake fluid level warning light
does not come on when the ignition
switch is turned to the "START"
position.
• If the brake fluid level warning light
comes on at any time during vehicle
operation.
NOTE:
Because the disc brake system is self
adjusting, the fluid level will drop as the brake
pads become worn.
Replenishing the brake fluid reservoir is
considered normal periodic maintenance.
70F-03-039
Oil Pressure Light
This light comes on when the ignition switch
is turned on, and goes out when the engine
is started. The light will come on and remain
on if there is insufficient oil pressure. If the
light comes on when driving, pull off the
road as soon as you can and stop the
engine. Check the oil level and add oil if
necessary (see pages 9-8 and 9-9). If there
is enough oil, the lubrication system should
be inspected by your MARUTI dealer before
you drive the vehicle again.
5-3
40
Page 43 of 65
60G-74E
INSPECTION AND MAINTENANCE
Interval: This interval should be Judged
by odometer reading or months,
whichever comes first.
km (x 1,000)
months
FUEL
1. Air cleaner Paved-road
Dusty condition
2. Accelerator cable and Throttle shafts
3. Fuel tank cap, fuel lines & connections(leakage,damage)
4. Fuel filter (leakage)
CLUTCH AND TRANSMISSION
1. Clutch pedal (play)
2. Clutch slipping (dragging or excessive damage)
3. Manual Transmission/Transfer and Differential oil (level, leakage)
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage)
BRAKE
1. Brake fluid (level, leakage)
2. Brake pedal (pedal-to-wall clearance)
3. Parking brake lever and cable (play, damage)
4. a. Brake discs and pads, (wear)
b. Brake drums & shoes
5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)
6. Brake hoses and pipes (leakage, damage)
FREE
1
1
INSPECTIONS
5
6
10
12
Clean every 5,000 km. F
PERIODIC MAINTENANCE
20
24
30
36
40
48
Replace every 40,000 krr
50
60
SERVICE
60
72
AT
70
84
COST
80
96
Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
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87
9-4
INSPECTION AND MAINTENANCE
60G-74E
Interval: This Interval should be judged
by odometer reading or months,
whichever comes first
km (x 1,000)
months
WHEEL
1. Tyres (air pressure, abnormal wear, crack, ROTATION)
2. Wheels (damage)
3. Front wheel bearings (loose, damage)
4. Rear wheel bearings (loose, damage)
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage)
2. Suspension arms and knuckle supports (loose.damage)
3. Rear spring (damage)
4. Shock absorbers (oil leakage, damage)
5. All bolts and nuts (loose)
6. Suspension arms and Tension rods
STEERING
1. Steering wheel (play, loose)
2. Power steering fluid (level, leakage)/connections
3. All rods and arms (loose, damage, wear)
ELECTRICAL
1. Battery electrolyte (level, leakage)
2. Wiring harness connection (looseness, damage)
3. Lighting system (operation, stains, damage)
4. Horn (operation)
5. System voltage
BODY
1. All chassis bolts and nuts (tighten)
2. All Latches, Hinges & Locks (function)
FREE
1
1
INSPECTIONS
5
6
Rotate and
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12
PERIODIC
20
24
inspect every 5,000
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MAINTENANCE
40
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Page 49 of 65
60G-74E
INSPECTION AND MAINTENANCE
70F-07-029
Do not use any fluid other than SAE
J1703 or DOT-3 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open
containers. It is essential that foreign
particles and other liquids are kept
out of the brake fluid reservoir.
CAUTION
The brake fluid should be replaced
every two years or 20,000 km.
panel will come on (the engine must
be running with the parking brake
fully disengaged). Should the light
come on, immediately ask your
MARUTI dealer to inspect the brake
system.
A rapid fluid loss Indicates a leak in
the brake system which should be
inspected by your MARUTI dealer
immediately.
Brake fluid can harm your eyes and
damage painted surfaces. Use
caution when refilling the reservoir.
NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake pads
wear.
99
70F-07-030
Brake Pedal
Check if the brake pedal stops at the regular
height without "spongy" feeling when you
depress it. If not, have the brake system
inspected by your MARUTI dealer. If you doubt
the brake pedal for the regular height, check
it as follows:
With the engine running, measure the distance
between the brake pedal and floor wall when
the pedal is depressed with approximately 30
kg (66 lbs) of force. The minimum distance
required is 80 mm (3.1 in). Since your vehicle's
brake system is self-adjusting, there is no need
for pedal adjustment. If the pedal to floor wall
distance as measured above is less than the
minimum distance required, have your vehicle
inspected by your MARUTI dealer.
9-16
INSPECTION AND MAINTENANCE
60G-74E
STEERING
60G-09-015E
NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include any floor covering in the measurement.
If you experience any of the following
problems with your vehicle's brake
system, have the vehicle inspected
immediately by your MARUTI dealer.
Poor braking performance
Uneven braking (Brakes not working
uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
Pedal pulsation (Pedal pulsates
when depressed.)
63B-09-00SE
Parking brake
Check the parking brake for proper adjustment
by counting the number of clicks made by the
ratchet teeth as you slowly pull up on the
parking brake lever to the point of full
engagement. The parking brake lever should
stop between the 3rd and 5th ratchet tooth
and the rear wheels should be securely locked.
If the parking brake is not properly adjusted
or the brakes drag after the lever has been
fully released, have the parking brake
inspected and/or adjusted by your MARUTI
dealer.
60G-09-016
Check the play of the steering wheel by gently
turning it from left to right and measuring the
distance that it moves before you feel slight
resistance. The play should be between 0 -
30
mm
(0.0 -1.2 in).
Check that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount of
free play is outside the specification or you
find anything else to be wrong, an inspection
must be performed by your MARUTI dealer.
9-17
100
Page 65 of 65
60G-74E
MODIFICATION WARNING
60G-00-004
The circle with a slash in this manual
means "Don't do this" or "Don't let this
happen".
Do not modify this vehicle. Modification
could adversely affect safety, handling,
performance, or durability and may
contravene regulations. In addition,
damage or performance problems
resulting from modification may not be
covered under warranty.
Improper installation of mobile
communication equipment such as
cellular talephones or CB (Citizen's
Band) radios may cause electronic
interference with your vehicle's ignition
system, resulting in vehicle
performance problems. Consult your
MARUTI dealer or qualified service
technician for advice on installing such
mobile communication equipment.
0-2
Copying, quoting or reproduction of any
part of this manual is not permitted without
explicit approval by MARUTI UDYOG
LIMITED.
60G-74E
WARRANTY POLICY
WARRANTY POLICY
Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each
new Maruti vehicle distributed in India by Maruti and sold by an
authorised Maruti dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
(1) Qualification:
To qualify for this warranty:
(a) The Maruti vehicle must be delivered by Maruti authorised
dealer and set-up, serviced by Maruti authorised dealer/
service station.
(b) The warranty registration card in respect of each vehicle
must be completed by the dealer at the time of delivery
of the vehicle and dealer should retain the same.
(2) Term:
The term of the warranty shall be twenty four (24) months
or 40,000 kilometers (whichever occurs first) from the date
of delivery to the first owner.
(3) Maruti's Warranty Obligation:
If any defect(s) should be found in a Maruti vehicle within the
term stipulated above, Maruti's only obligation is to repair or
replace at its sole discretion any part shown to be defective,
with a new part or the equivalent at no cost to the owner for
parts or labour, when Maruti acknowledges that such a defect
is attributable to faulty material or workmanship at the time of
manufacture. The owner is responsible of any repair or
replacements which are not covered by this warranty.
(4) Limitation:
This warranty shall not apply to:
(a) normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel
balancing, wheelalignment and tyre rotation, cleaning of
injectors, adjustments of carburettor, ignition timing, clutch
and valve clearance.
(b) the replacement of normal wear parts including without
limitation, bulbs, battery, tyres and tubes, spark plugs, belts,
hoses, filters, wiper blades, brushes, contact points, fuses,
clutch disc, brake shoes, brake pads, cable and all rubber
parts (except oil seal and glass run).
(c) any vehicle which has been used for competition or racing.
(d) any repairs or replacement required as a result of accidents
or collision.
(e) any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) any vehicle which has been modified or altered, including
without limitation, the installation of performance accessories.
(g) any vehicle on which parts or accessories not approved by
Maruti have been used.
(h) any vehicle which has not been operated in accordance with
the operating instructions in the Maruti Owner's Manual,
(i) any vehicle which has not received, during the warranty
term, the service inspections prescribed in the Maruti
Owner's Manual.
G) any vehicle which has been assembled, disassembled,
adjusted or repaired by other than an Maruti authorised
2-1