light SUZUKI CELERIO 2017 Workshop Manual

6-1
VEHICLE LOADING AND TOWING
76MH1-74E
76MH1-74E
Vehicle Loading
Your vehicle was designed for specific weight capacities. The weight capacities ofyour vehicle are indicated by the Gross Vehicle Weight Rating (GVWR) and the Permissible maximum Axle Weight (PAW,front and rear). The GVWR and PAW (front and rear) are listed in the “SPECIFICA- TIONS” section.
GVWR – Maximum permissible overall weight of the fully loaded vehicle (includingall the occupants, accessories and cargo plus the trailer nose weight if towing a trailer).PAW – (Front and Rear) Maximum permis- sible weight on an individual axle.
Actual weight of the loaded vehicle and actual loads at the front and rear axles can only be determined by weighing the vehi-cle. Compare these weights to the GVWR and PAW (front and rear). If the gross vehi- cle weight or the load on either axleexceeds these ratings, you must remove enough weight to bring the load down to the rated capacity.
Trailer Towing
Your MARUTI SUZUKI was originallydesigned to carry people and a normal amount of cargo, not to tow a trailer.MAR- UTI SUZUKI does not recommend you useyour vehicle to tow a trailer. Towing a trailer can adversely affect handling, durability, and fuel economy.
Towing Your Vehicle
Your vehicle may be towed behind anothervehicle (such as a motorhome), providedyour vehicle is 2 wheel drive (2WD) and you use the proper towing method speci- fied for your vehicle. The towing methodyou must use depends on the specifica- tions of your vehicle: whether it is a manual transaxle vehicle or an Auto Gear Shiftvehicle.
Use the towing instruction table to select the proper towing method for your vehicle, and carefully follow the corresponding instructions. Be sure to use proper towingequipment designed for recreational tow- ing and make sure that towing speed does not exceed 90 km/h (55 mph).
WA R N I N G
Never overload your vehicle. Thegross vehicle weight (sum of theweights of the vehicle, all the occu- pants, accessories, cargo plus trailer nose weight if towing a trailer) mustnever exceed the Gross Vehicle Weight Rating (GVWR). In addition, never distribute a load so that theweight on either th e front or rear axle exceeds the Permissible maximum Axle Weight (PAW).
WA R N I N G
Always distribute cargo evenly. Toavoid personal injury or damage to your vehicle, always secure cargo to prevent it from shifting if the vehiclemoves suddenly. Place heavier objects on the floor and as far for- ward in the cargo area as possible.Never pile cargo higher than the top of the seat backs.
WA R N I N G
When you tow your vehicle, follow the instructions below to avoid acci-dents and damage to your vehicle. In addition, be sure to observe govern- ment and local requirements regard-ing vehicle lighting and trailer hitches or tow bars.
WA R N I N G
A safety chain should always be used when you tow your vehicle.
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7-5
INSPECTION AND MAINTENANCE
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76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
ELECTRICAL
10-1. Battery electrolyte (Level, leakage) I I I I I I I I I I
10-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
10-3. Lightening system (Operat ion, stains, damage) I I I I I I I I I I
10-4. Horn (Operation) I I I I I I I I I I
10-5.System Voltage II I I I I I I I I
BODY
11-1. All chassis bolts and nuts (Tighten) – I T T T T T T T T
11-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1. Operation of Brakes, gear shifting and speedometer I I I I I I I I I I
12-2.Body and chassis noise I I I I I I I I I I
AIR CONDITIONER (If equipped)
13-1. Check belt tension I I I I I I I I I I
13-2. Tighten compressor mounting bolt – T T T T T T T T T
13-3. All hose joint (Check, tighten) I I I I II I I I I
13-4. Check functioning of Recirc flap I I I I I I I I I I
13-5. Clean condenser with low pressure water – C C CCC C C C C
13-6. Check belt for frayed edges – I I I I I I I I I
13-7.Check all mounting bolts – I I I I I I I I I
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7-15
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Measure the clutch pedal play by moving the clutch pedal with your hand and mea- suring the distance it moves until you feelslight resistance. The play in the clutch pedal should be between the specified val- ues. If the play is more or less than theabove, or clutch dragging is felt with the pedal fully depressed, have the clutch inspected by your MARUTI SUZUKIdealer.
Fluid Control Clutch (if equipped)
76MH034
Check the clutch pedal for smooth opera-tion and clutch fluid level from time to time.If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by your MARUTI SUZUKI dealer. If the clutchfluid level is near the “MIN” line, fill it up to the “MAX” line with Maruti genuine brake fluid.
Fuel Filter (Diesel engine)
76MH035
The fuel filter works as a water sedimentoras well.
Drain water according to the Periodic Maintenance Schedule. To drain water:1) Place a pan or ample rag under the fuel filter drain nozzle. 2) Loosen the drain screw (1). The waterwill be drained. 3) Tighten the drain screw when the water changes to the diesel fuel.4) Tighten the drain knob.
Tightening torque for drain screw 1.0 Nm (0.10 kg-m, 0.74 lb-ft)
Brakes
Brake Fluid
(For Petrol Engine Model)
76MH0A110
(For Diesel Engine Model)
76MH034
Check the brake fluid level by looking atthe reservoir in the engine compartment.Check that the fluid level is between the
(1)
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7-16
INSPECTION AND MAINTENANCE
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76MH1-74E
“MAX” and “MIN” lines. If the brake fluid level is near the “MIN” line, fill it up to the “MAX” line with Maruti genuine brake fluid.
NOTE: With disc brakes, the fluid level can beexpected to gradually fall as the brake pads wear.
Brake PedalCheck if the brake peda l stops at the regu- lar height without “spongy” feeling when you depress it. If not, have the brake sys- tem inspected by your MARUTI SUZUKIdealer. If you doubt the brake pedal for the regular height, check it as follows:
54G108
Pedal to floor car pet minimum dis- tance “a”: 66 mm (2.6 in.)
With the engine running, measure the dis- tance between the brake pedal and floorcarpet when the pedal is depressed with approximately 30 kg (66 lbs) of force. The minimum distance required is as specified.Since your vehicle’s brake system is self- adjusting, there is no need for pedal adjustment. If the pedal to floor carpet distance as measured above is less than the minimum distance required, have your vehicleinspected by your MARUTI SUZUKI dealer.
WA R N I N G
Failure to follow the guidelines below can result in personal injury or seri-ous damage to the brake system. • If the brake fluid in the reservoir drops below a certain level, thebrake warning light on the instru- ment panel will come on (the engine must be running with theparking brake fully disengaged). Should the light come on, immedi- ately ask your MARUTI SUZUKIdealer to inspect the brake system. • A rapid fluid loss indicates a leak in the brake system which should beinspected by your MARUTI SUZUKI dealer immediately. • Do not use any fluid other thanMaruti genuine brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open contain-ers. It is essential that foreign parti- cles and other liquids are kept out of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes anddamage painted surfaces. Use cau- tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal- lowed, and harmful if it comes in con-tact with skin or e yes. If swallowed, do not induce vomiting. Immediately contact a poison control center or aphysician. If brake fluid gets in eyes, flush eyes with water and seek medi- cal attention. Wash thoroughly afterhandling. Solution can be poisonous to animals. Keep out of the reach of children and animals.
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7-17
INSPECTION AND MAINTENANCE
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76MH1-74E
NOTE: When measuring the distance between the brake pedal and floor wall, be sure not toinclude the floor mat or rubber on the floor wall in your measurement.
60G104S
Parking Brake
54G109
Ratchet tooth speci fication “b”: 4th – 9th Lever pull force (1): 200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust- ment by counting the number of clicksmade by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full engagement. The parkingbrake lever should stop between the speci- fied ratchet teeth and the rear wheels should be securely locked. If the parkingbrake is not properly adjusted or the brakes drag after the lever has been fully released, have the parking brake inspectedand/or adjusted by your MARUTI SUZUKI dealer.
Steering
68LM708
Steering wheel play “c”: 0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by gently turning it from left to right and mea-suring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning itall the way to the right and to the left while driving very slowly in an open area. If the amount of free play is outside the specifi-cation or you find anything else to be wrong, an inspection must be performed by your MARUTI SUZUKI dealer.
WA R N I N G
If you experience any of the following problems with your vehicle’s brake system, have the vehicle inspectedimmediately by your MARUTI SUZUKI dealer. • Poor braking performance• Uneven braking (brakes not work- ing uniformly on all wheels.) • Excessive pedal travel• Brake dragging • Excessive noise • Pedal pulsation (pedal pulsateswhen depressed.)
EXAMPLE
EXAMPLE
“c”
EXAMPLE
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7-21
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
68KH077
76MH036
The main fuse, primary fuses and some of the individual fuses are located in the engine compartment. If the main fuse blows, no electrical component will func-tion. If a primary fuse blows, no electrical component in the corresponding load group will function. When replacing themain fuse, a primary fuse or an individual fuse, use a Maruti genuine replacement.
MAIN FUSE/PRIMARY FUSE
(1) 80A FL1 (PETROL)
120A FL1 (DIESEL)
(4)
(24) (25) (26)
(13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23)
(10)
(11)
(12)
(5) (6) (7) (8) (9)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(2) 50A FL5 (PETROL)
40A FL5 (DIESEL)
(3) 50A FL4
(4) – Front fog light relay
(5)

7-23
INSPECTION AND MAINTENANCE
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76MH1-74E
The fuse box is located under the driver’s side of the dashboard. Remove the fuse box cover by pushing inat both ends and pulling off the cover.
81A283
Bulb ReplacementMAIN FUSE/PRIMARY FUSE
(1) 10A Stop light
(2) 30A Blower motor
(3) 10A ST SIG
(4) 15A Accessory
(5) 10A Rear fog light
(6) 10A Tail light
(7) 10A Back-up light
(8) 10A ABS
(9) 10A Meter
(10) 15A Ignition coil
(11) 20A Wiper/Washer
(12) 10A IG2 SIG
(13) 10A IG1 SIG
(14) 10A Air bag
(15) 20A Power window timer
(16) 20A Door lock
(17) 15A Horn/Hazard
(18) 20A Rear defogger
(19) 15A Dome
(20) 30A Power window
(21) 7.5A ACC 2
(22) 15A Radio 2
(23) – Blank
(24) – Blank
WA R N I N G
Always be sure to replace a blown fuse with a fuse of the correct amper- age. Never use a substitute such as aluminum foil or wire to replace ablown fuse. If you replace a fuse and the new one blows in a short period of time, you may have a major electri-cal problem. Have your vehicle inspected immediately by your MAR- UTI SUZUKI dealer.
BLOWN OK
CAUTION
• Light bulbs can be hot enough toburn your finger right after being turned off. This is true especially for halogen headlight bulbs.Replace the bulbs after they become cool enough. • The headlight bulbs are filled withpressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully.
NOTICE
The oils from your skin may cause ahalogen bulb to overheat and burst when the lights are on. Grasp a new bulb with a clean cloth.
NOTICE
Frequent replacement of a bulb indi-cates the need for an inspection of the electrical system. This should be carried out by your MARUTI SUZUKIdealer.
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7-24
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Headlights
Halogen headlights (1)
76MH0A112
76MH0A113
1) Open the engine hood. Disconnect the coupler (2). Remove the sealing rubber(3).
76MH0A114
2) Push the retaining spring (4) forward and unhook it. Then remove the bulb(5). Install a new bulb in the reverse order of removal.
76MH0A115
NOTE: You can see the position of retaining springfrom the hole of headlight.
Side Turn Signal Light (if equipped)
76MH0A006
1) Remove the light housing (1) by sliding to left with your finger.
76MH0A007
2) Turn the bulb holder (2) clockwise and pull it out from the light housing.
(1)
(3)
(2)
EXAMPLE
(4)
(5)
EXAMPLE
(1)
(2)
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7-25
INSPECTION AND MAINTENANCE
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76MH1-74E
76MH0A008
(4) Removal (5) Install
3) To remove and install the bulb of the turn signal light (3), simply pull out orpush in the bulb.
Front Turn Signal Light (1)
Front Position Light (2)
76MH0A116
76MH0A117
1) Open the engine hood. To remove the bulb holder of the front turn signal light (1) or the front position light (2) from thelight housing, turn the holder counter- clockwise and pull it out.
61MM0B078
(3) Removal(4) Install
2) To remove the bulb of the front turn sig- nal light (1) from the bulb holder, push in the bulb and turn it counterclockwise.To install a new bulb, push it in and turn it clockwise. To remove and install the bulb of thefront position light (2), simply pull out or push in the bulb.
Front Fog Light (if equipped)
1) Start the engine. Turn the steeringwheel to the opposite side of the replac- ing fog light to replace the bulb easily.Then turn off the engine.
76MH0A119
2) Remove the clips (1) by prying it off witha flat blade screwdriver as shown in theillustration.
(3)
(4)
(5)
(1)
(2)
(2)
(1)
(2)
(1)
(3)
(4)
EXAMPLE
(1)
EXAMPLE
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7-26
INSPECTION AND MAINTENANCE
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76MH0A120
3) Open the end of the cover inside the fender.
80JM071
4) Disconnect the coupler by pushing the lock release. Turn the bulb holder coun- terclockwise and remove it.
Rear Combination Light
76MH0A121
1) Remove the bolts (1) and pull the light housing (2) straight.
76MH0A122
2) To remove the bulb holder of the tail/brake light (3), the turn signal light (4) or
the reversing light (5) from the light housing, turn the holder counterclock- wise and pull it out.
76MH0A123
(6) Removal (7) Install
3) To remove the bulb of the tail/brake light (3), the turn signal light (4) or the reversing light (5) from bulb holder,push in the the bulb and turn it counter- clockwise. To install a new bulb, push it in and turn it clockwise.
EXAMPLE
EXAMPLE
(2)
(1)
(3)
(4)
(5)
(3) / (4) / (5) (6)
(7)
EXAMPLE
164