engine SUZUKI CELERIO 2020 Repair Manual

7-24
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Headlights
Halogen headlights (1)
76MH0A112
76MH0A113
1) Open the engine hood. Disconnect the coupler (2). Remove the sealing rubber(3).
76MH0A114
2) Push the retaining spring (4) forward and unhook it. Then remove the bulb(5). Install a new bulb in the reverse order of removal.
76MH0A115
NOTE: You can see the position of retaining springfrom the hole of headlight.
Side Turn Signal Light (if equipped)
76MH0A006
1) Remove the light housing (1) by sliding to left with your finger.
76MH0A007
2) Turn the bulb holder (2) clockwise and pull it out from the light housing.
(1)
(3)
(2)
EXAMPLE
(4)
(5)
EXAMPLE
(1)
(2)
162

7-25
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
76MH0A008
(4) Removal (5) Install
3) To remove and install the bulb of the turn signal light (3), simply pull out orpush in the bulb.
Front Turn Signal Light (1)
Front Position Light (2)
76MH0A116
76MH0A117
1) Open the engine hood. To remove the bulb holder of the front turn signal light (1) or the front position light (2) from thelight housing, turn the holder counter- clockwise and pull it out.
61MM0B078
(3) Removal(4) Install
2) To remove the bulb of the front turn sig- nal light (1) from the bulb holder, push in the bulb and turn it counterclockwise.To install a new bulb, push it in and turn it clockwise. To remove and install the bulb of thefront position light (2), simply pull out or push in the bulb.
Front Fog Light (if equipped)
1) Start the engine. Turn the steeringwheel to the opposite side of the replac- ing fog light to replace the bulb easily.Then turn off the engine.
76MH0A119
2) Remove the clips (1) by prying it off witha flat blade screwdriver as shown in theillustration.
(3)
(4)
(5)
(1)
(2)
(2)
(1)
(2)
(1)
(3)
(4)
EXAMPLE
(1)
EXAMPLE
163

7-31
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
65D151
NOTE: Do not flex the wiper blade frame end more than necessary. If you do, it canbreak off.
54G135
(1) Retainer
4) If the new blade is provided without the two metal retainers, move them from the old blade to the new one.5) Install the new blade in the reverse order of removal. Make sure the blade is properlyretained by all the hooks. 6) Reinstall wiper frame to arm in the reverse order of removal.
Windshield Washer Fluid
Front
80JM078
Check that there is washer fluid in the tank.Refill it if necessary. Use a good quality windshield washer fluid, diluted with water as necessary.
Air Conditioning System
If you do not use the air conditioner for along period, such as during winter, it maynot give the best performance when you start using it again. To help maintain opti- mum performance and durability of your airconditioner, it needs to be run periodically. Operate the air condit ioner at least once a month for one minute with the engineidling. This circulates the refrigerant and oil and helps protect the internal components.
EXAMPLE
WA R N I N G
Do not use “antifreeze” solution in the windshield washer reservoir. Thiscan severely impair visibility when sprayed on the windshield, and can also damage your vehicle’s paint.
NOTICE
Damage may result if the washermotor is operated with no fluid in the washer tank.
169

EMERGENCY SERVICE
76MH1-74E
76MH1-74E
170
EMERGENCY SERVICETire Changing Tool ............................................................. 8-1
Jacking Instructions ........................................................... 8-1
Changing Wheels ................................................................ 8-3
Jump Starting Instructions ................................................ 8-4
Towing .................................................................................. 8-5
If the Starter Does Not Operate .......................................... 8-6
If the Engine is Flooded ...................................................... 8-6
If the Engine Overheats ...................................................... 8-6

8-2
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
63J100
63J101
6) Position the jack vertically and raise the jack by turning the jack handle clock- wise until the jack head groove fits
around the jacking bar beneath the vehicle body. See illustrations. 7) Continue to raise the jack slowly andsmoothly until the tire clears the ground. Do not raise the vehicle more than necessary.
To Raise the Vehicle with a Garage
Jack Apply the garage jack to one of the points indicated below. Always support the raised vehicle with jack stands (commercially available) at the points indicated below.Front jacking point for garage jack (1)
EXAMPLE
EXAMPLE
WA R N I N G
• Use the jack only to change wheelson level, hard ground.• Never jack up the vehicle on an inclined surface. • Never raise the vehicle with thejack in a location other than the specified jacking point (shown in the illustration) near the wheel tobe changed. • Make sure that the jack is raised at least 51 mm (2 inches) before itcontacts the flange. Use of the jack when it is within 51 mm (2 inches) of being fully collapsed may resultin failure of the jack. • Never get under the vehicle when it is supported by the jack.• Never run the engine when the vehicle is supported by the jack and never allow passengers toremain in the vehicle.
(1)
EXAMPLE
172

8-3
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
Rear jacking point for garage jack (2)
76MH0A078
Application point for jack stand (3) or two-column lift
61MM0B103
NOTE:For more details, please contact an autho- rized MARUTI SUZUKI dealer.
Changing Wheels
To change a wheel, use the following pro-cedure:
1) Clear all passengers and luggage from the vehicle. 2) Remove the jack, tools and spare wheel from the vehicle.3) Loosen, but do not remove the wheel nuts. 4) Jack up the vehicle.5) Remove the wheel nuts and wheel. 6) Before installing the new wheel, clean any mud or dirt off from the surface ofthe wheel and hub with a clean cloth. Clean the hub carefully; it may be hot from driving.7) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nutsnugly by hand until the wheel is securely seated on the hub.
54G116
Tightening torque for wheel nut85 Nm (8.7 kg -m, 62.7 lb-ft)
8) Lower the jack and fully tighten the nuts in a crisscross fashion with a wrench as shown in the illustration.
(2)EXAMPLE
(3)(3)
EXAMPLE
NOTICE
Never apply a garage jack to theexhaust pipe, side under spoiler (ifequipped), engine undercover or rear torsion beam.
WA R N I N G
Use genuine wheel nuts and tighten them to the specified torque as soonas possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may comeloose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nuttorque checked by an authorized MARUTI SUZUKI dealer.
Loosen
Tighten
173

8-5
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
3) Make jump lead connections as follows:
1. Connect one end of the first jump lead to the positive (+) terminal of the flat battery (1). 2. Connect the other end to the positive(+) terminal of the booster battery (2). 3. Connect one end of the second jumplead to the negative (–) terminal of the booster battery (2). 4. Make the final connection to anunpainted, heavy metal part (i.e. engine mount bracket (3)) of the engine of the vehicle with the flatbattery (1).
4) If the booster battery you are using is fitted to another vehicle, start the
engine of the vehicle with the booster battery. Run the engine at moderate speed.5) Start the engine of the vehicle with the flat battery. 6) Remove the jump leads in the exactreverse order in which you connected them.
Towing
If you need to have your vehicle towed, contact a professional service. Your dealercan provide you with detailed towing instructions.
2-Wheel Drive (2WD) Manual Tran- saxle or Auto Gear ShiftManual transaxle vehicles or Auto Gear Shift vehicles may be towed using either of the following methods.
1) From the front, with the front wheels lifted and the rear wheels on the ground. Before towing, make sure thatthe parking brake is released. 2) From the rear, with the rear wheels lifted and the front wheels on theground, provided the steering and drivetrain are in operational condition. Before towing, make sure that transaxleis in neutral, the steering wheel is
unlocked (the ignition key should be in the “ACC” position), and the steering wheel is secured with a clampingdevice designed for towing service.
WA R N I N G
Never connect the jump lead directlyto the negative (–) terminal of the dis- charged battery, or an explosion may occur.
CAUTION
Connect the jump le ad to the engine mount bracket securely. If the jump lead disconnects from the engine mount bracket because of vibrationat the start of the engine, the jump lead could be caught in the drive belts.
NOTICE
To help avoid damage to your vehicle during towing, proper equipment and towing procedures must be used.
NOTICE
After shifting the Auto Gear Shiftlever to the “N” position, always check the gear position indicator in the instrument cluster shows the “N”position to make sure that the transaxle is disengaged. If the transaxle cannot be put in neu-tral, turn the key from the “LOCK” to the “ON” position, and move the Auto Gear Shift lever from “N” to “D”,“M” or “R”, then back to “N” again. Then turn the key from the “ON” to the “LOCK” position.These procedures may help put the transaxle in neutral. If the transaxle still cannot be put in neutral, you can-not tow the vehicle without using a towing dolly. The steering column is not strongenough to with stand shocks trans- mitted from the fr ont wheels during towing. Always unlock the steeringwheel before towing.
175

8-6
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
If the Starter Does Not
Operate
1) Try turning the ignition switch to the “START” position with the headlights turned on to determine the battery con- dition. If the headlights go excessivelydim or go off, it usually means that either the battery is flat or the battery terminal contact is poor. Recharge thebattery or correct battery terminal con- tact as necessary. 2) If the headlights remain bright, checkthe fuses. If the reason for failure of the starter is not obvious, there may be a major electrical problem. Have the vehi-cle inspected by your authorized MAR- UTI SUZUKI dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may be hard to start. If this happens, press theaccelerator pedal all the way to the floor and hold it there while cranking the engine. For petrol engine model, do not operatethe starter motor for more than 12 sec- onds. For diesel engine model, do not operatethe starter motor for more than 30 sec- onds.
If the Engine Overheats
The engine could overheat temporarily under severe driving conditions. If the highengine coolant temperature warning light comes on as overheating during driving: 1) Turn off the air conditioner, if equipped.2) Take the vehicle to a safe place and park. 3) Let the engine run at the normal idlespeed for a few minutes until the high engine coolant temperature warning light goes off.
If the high engine coolant temperature warning light does not go off: 1) Turn off the engine and check that the water pump belt and pulleys are notdamaged or slipping. If any abnormality is found, correct it.
2) Check the coolant level in the reservoir. If it is found to be lower than the “LOW” line, look for leaks at the radiator, waterpump, and radiator and heater hoses. If you locate any leaks that may have caused the overheating, do not run theengine until these problems have been corrected. 3) If you do not find a leak, carefully addcoolant to the reservoir and then the radiator, if necessary. (Refer to “Engine Coolant” in the “INSPECTION ANDMAINTENANCE” section.)
NOTE: If your engine overheats and you are unsure what to do, contact your MARUTI SUZUKI dealer.
WA R N I N G
If you see or hear escaping steam,stop the vehicle in a safe place andimmediately turn off the engine to let it cool. Do not open the hood when steam is present. When the steamcan no longer be seen or heard, open the hood to see if the coolant is still boiling. If it is, you must wait until itstops boiling before you proceed.
176

8-7
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
65D614
Warning Triangle
MHO-07-001
In case of vehicle break-down or during emergency stopping, where, your vehiclecould become a potential traffic hazard, keep the warning triangle, provided with your vehicle, on the road free from anyobstacles behind your vehicle so as to warn the approaching traffic, at an approxi- mate distance of 50-100 m. The reflecting side of the triangle should face the on com- ing traffic. Please activate the hazardwarning lamps before alighting the vehicle to keep the warning triangle.
MHO-07-014
Remove the warning triangle carefullyfrom the cover as shown by arrow 1. Open both the reflector arms as shownby arrow and lock the arms with each other with the clip provided in the right arm. Open the bottom stand in counterclock-wise direction as shown by arrow 3. Position the warning triangle behind the vehicle on a plain surface. Reverse the removal procedure for keep- ing inside the cover.
MHO-07-014
WA R N I N G
• It is hazardous to remove the radia- tor cap (or degassing tank cap for adiesel engine) when the water tem- perature is high, because scalding fluid and steam may be blown outunder pressure. The cap should only be taken off when the coolant temperature has lowered.• To help prevent personal injury, keep hands, tools and clothing away from the engine cooling fanand air-conditioner fan (if equipped). These electric fans can automatically turn on without warn- ing.
EXAMPLE
177

9-3
APPEARANCE CARE
76MH1-74E
76MH1-74E
Caring for Aluminum Wheels
NOTE: • Do not use an acidic or alkaline deter- gent to wash aluminum wheels. These types of detergent will cause permanentspots, discoloration and cracks on fin- ished surfaces. • Do not use a bristle brush and soap con-taining an abrasive material. These will damage finished surfaces.
Washing
60B212S
When washing the vehicle, park it wheredirect sunlight does not fall on it and follow the instructions below:1) Flush the underside of body and wheel housings with pressurized water to remove mud and debris. Use plenty ofwater.
2) Rinse the body to loosen the dirt. Remove dirt and mud from the body
exterior with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch thepaint or plastic. Remember that the headlight covers or lenses are made of plastic in many cases.
3) Wash the entire exterior with a mild detergent or car wash soap using a sponge or soft cloth. The sponge or cloth should be frequently soaked in thesoap solution.
4) Once the dirt has been completely removed, rinse off the detergent with running water. 5) After rinsing, wipe off the vehicle bodywith a wet chamois or cloth and allow it to dry in the shade. 6) Check carefully for damage to paintedsurfaces. If there is any damage, “touch-up” the damage following the procedure below:
WA R N I N G
• Never attempt to wash and waxyour vehicle with the engine run-ning. • When cleaning the underside of the body and fender, where there maybe sharp-edged parts, you should wear gloves and a long-sleeved shirt to protect your hands andarms from being cut. • After washing your vehicle, care- fully test the brakes before drivingto make sure they have maintained their normal effectiveness.
NOTICE
When washing the vehicle: • Avoid directing steam or hot water of more than 80