maintenance SUZUKI FORENZA 2008 1.G User Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2008, Model line: FORENZA, Model: SUZUKI FORENZA 2008 1.GPages: 226, PDF Size: 5.25 MB
Page 153 of 226

5-9SERVICE AND APPEARANCE CARE
85Z04-03E
If you are in an area of extreme cold,
where the temperature falls below –22°F
(–30°C), it is recommended that you use
either an SAE 5W-30 synthetic oil or an
SAE 0W-30 oil. Both will provide easier
cold starting and better protection for your
engine at extremely low temperatures.
Engine Oil Additives
Don’t add anything to your oil. The recom-
mended oils with the starburst symbol are
all you will need for good performance and
engine protection.
When to Change Engine Oil
If any one of these is true for you, use the
short trip/city maintenance schedule:
Most trips are less than 5 miles (8 km).
This is particularly important when out-
side temperatures are below freezing.
Most trips include extensive idling (such
as frequent driving in stop-and-go traf-
fic).
The vehicle is used for delivery service,
police, taxi or other commercial applica-
tion.Driving under these conditions causes
engine oil to break down sooner. If any one
of these is true for your vehicle, then you
need to change your oil and filter every
3,750 miles (6,000 km) or 3 months –
whichever occurs first.
If none of them is true, use the long trip/
highway maintenance schedule. Change
the oil and filter every 7,500 miles (12,000
km) or 6 months – whichever occurs first.
Driving a vehicle with a fully warmed
engine under highway conditions will
cause engine oil to break down slower.
What to Do with Used Oil
Used engine oil contains certain elements
that may be unhealthy for your skin and
could even cause cancer. Don’t let used oil
stay on your skin for very long. Clean your
skin and nails with soap and water, or a
good hand cleaner. Wash or properly dis-
pose of clothing or rags containing used
engine oil. See the manufacturer’s warn-
ings about the use and disposal of oil prod-
ucts.
Used oil can be a threat to the environ-
ment. If you change your own oil, be sure
to drain all the oil from the filter before dis-
posal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into
sewers, or into streams or bodies of water.
Instead, recycle it by taking it to a place
that collects used oil. If you have a problem
properly disposing of your used oil, askyour SUZUKI dealer, a service station or a
local recycling center for help.
Engine Air Cleaner/FilterThe engine air cleaner/filter is located on
the passenger’s side of the engine com-
partment. See “Engine Compartment
Overview” in this section for more informa-
tion on location.
When to Inspect the Engine Air Cleaner/
Filter
Inspect the air cleaner/filter every 7,500
miles (12,000 km) or 6 months – whichever
occurs first.
Replace every 30,000 miles (48,000 km)
or 24 months – whichever comes first.
If you are driving in dusty/dirty conditions,
inspect the filter every 3,750 miles (6,000
CAUTION
Use only engine oil with the Ameri-
can Petroleum Institute Certified For
Gasoline Engines starburst symbol.
Failure to use the recommended oil
can result in engine damage not cov-
ered by your warranty.
Checking Things Under the Hood:
Page 155 of 226

5-11SERVICE AND APPEARANCE CARE
85Z04-03E
4) Remove filler plug.
5) Make sure the fluid reaches the bottom
edge of the filler plug hole.
6) If the level is low, add fluid until it begins
to run out the filler hole.
7) After filling to the correct level, reinstall
the plug securely.
Recommend Automatic Transmission
Fluid and Maintenance Schedule
Change both the fluid and filter every
37,500 miles (60,000 km) if the vehicle is
mainly driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F
(32°C) or higher.
In hilly or mountainous terrain.
For business uses such as taxi, police or
delivery service.If you do not use your vehicle under any of
these conditions, the fluid and filter do not
require changing.
See “Recommended Fluids and Lubri-
cants” in section 6 for the proper fluid to
use.
Manual Transmission FluidChecking Transmission Fluid Level1) Turn the engine off.
2) Allow the transmission to cool. It must
be cool enough for you to rest your fin-
gers on the transmission case.
3) Remove filler plug.
4) Make sure the fluid reaches the bottom
edge of the filler plug hole.
5) If the level is low, add fluid until it begins
to run out the filler hole.
6) After filling to the correct level, reinstall
the plug securely.
7) Visually check the transmission case
for leaks or damage.
See “Recommended Fluids and Lubri-
cants” in section 6 for the proper fluid to
use.
CAUTION
Use of automatic transmission fluid
labeled other than ESSO LT 71141 or
TOTAL ATF H50235 may damage your
vehicle, and the damages may not be
covered by your warranty. Always
use ESSO LT 71141 or TOTAL ATF
H50235 labeled automatic transmis-
sion fluid.
WARNING
This work requires special skill and
equipment. Before attempting to do
the work, be sure you are fully
acquainted with doing this job.
Have your SUZUKI dealer do this
work if you are not confident you can
complete the task safely.
Otherwise, you could be injured or
could damage the vehicle.
Checking Things Under the Hood:
Page 156 of 226

5-12
SERVICE AND APPEARANCE CARE
85Z04-03E
Hydraulic ClutchThere is one reservoir for both the brake
and the hydraulic clutch fluid. See “Brakes”
in this section for more information.
The hydraulic clutch linkage in your vehicle
is self-adjusting. The master cylinder res-
ervoir is filled with hydraulic fluid.
A fluid loss in this system could indicate a
problem. Have the system inspected and
repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to
determine how often you should check the
fluid level and for the proper fluid. See sec-
tion 6.
How to Check and Add Fluid
To check the fluid level, look on the side of
the reservoir. If the fluid level is betweenthe MIN and the MAX marks on the reser-
voir, the fluid level is correct. The reservoir
is located near the back of the engine com-
partment on the driver’s side of the vehicle.
See “Engine Compartment Overview” in
this section for more information on loca-
tion.
Engine CoolantThe following explains your cooling system
and how to add coolant when it is low. If
you have a problem with engine overheat-
ing, see “Engine Overheating” in this sec-
tion.
What to Use
The cooling system in your vehicle is
designed to use either Dex-cool coolant,
which is red in color, or silicate based cool-
ant, which is blue. These two types of cool-
ant are not compatible with each other and
should never be mixed. Therefore, if the
original coolant in your vehicle’s cooling
system was red, then you should use only
Dex-cool coolant for the life of your vehicle.
If the original coolant in your vehicle's cool-
ing system was blue, then you should use
only silicate based coolant for the life of
your vehicle. Even if the cooling system
has been completely drained before a refill,
do not switch types of coolant.Use a 60/40 mixture of clean, drinkable
water and engine coolant which won’t
damage aluminum parts. If another type of
coolant is used, aluminum parts might be
subject to corrosion.
You can also use a recycled coolant with a
complete coolant flush and refill. If you use
this coolant mixture, you don’t need to add
anything else.
A 60/40 mixture of clean, drinkable water
and proper coolant will:
Give freezing protection down to –33°F
(–36°C).
Give boiling protection up to 268°F
(131°C).
Protect against rust and corrosion.
Help keep the proper engine tempera-
ture.
Let the warning lights and gauges work
as they should.
For protection in extremely cold weather
conditions, use a 50/50 mixture of clean,
drinkable water and proper coolant.
WARNING
Do not mix Dex-cool and silicate
based coolant in your coolant sys-
tem.
The mixture can damage the cooling
system.
Checking Things Under the Hood:
Page 177 of 226

5-33SERVICE AND APPEARANCE CARE
85Z04-03E
Tire Pressure Monitoring
SystemIf your vehicle is equipped with a tire pres-
sure monitoring system, it uses pressure
sensors containing a unique identification
code to monitor the inflation pressure of
the tires. When the inflation pressure of
one or more tires indicates significant
under-inflation, the tire pressure warning
light comes on. If the warning light blinks,
for approximately one minute and then illu-
minates continuously, the monitoring sys-
tem may not be working. For more
information, see “Tire Pressure Monitoring
System Warning Light” in section 3.
The tire pressure monitoring system does
not replace normal tire maintenance. See
“Inflation – Tire Pressure & Correcting the
Tire Pressure” in this section for more
information.
The tire pressure warning light can come
on due to normal causes such as natural
air leaks and pressure changes caused by
changes in temperature or atmospheric
pressure. Adjusting the air pressure in the
tires to the pressure shown on the tire and
loading information label should cause the
tire pressure warning light to turn off.
If you use new wheels with new tire infla-
tion pressure sensors, their ID codes must
be programmed into the tire pressure mon-
WARNING
If the tire pressure warning light does
not come on when the ignition is
turned to the “ON” position, or
comes on and blinks while driving
there may be a problem with the tire
pressure monitoring system. Have
your vehicle inspected by an autho-
rized dealer.
WARNING
If the tire pressure warning light
comes on and stays on, reduce your
speed and avoid abrupt steering and
braking. Stop in a safe place as soon
as possible and check your tires.
If you have a flat tire, replace it with
a spare tire. Refer to “Changing a
Flat Tire” in section 5.
If one or more of your tires is
under-inflated, adjust the inflation
pressure in all of your tires to the
recommended inflation pressure as
soon as possible.
Be aware that driving on a signifi-
cantly under-inflated tire can cause
the tire to overheat and can lead to
tire failure, and may affect steering
control and brake effectiveness. This
could lead to an accident, resulting in
severe injury or death.
CAUTION
Do not use liquid sealants for a flat
tire as air pressure sensors can be
damaged.
In case of tire a bursting or sudden
pressure drops, the tire pressure
monitoring system warning light
may not come on immediately.
The inflation pressures vary with
the ambient temperature. If the
vehicle is subjected to large varia-
tions in ambient temperature, the
tire
inflation pressure may be
under-inflated when the ambient
temperature is relatively low. If the
warning light comes on, adjust the
tire inflation pressure.
The tire pressure sensors can be
damaged by the installation or
removal of tires. When tires must
be repaired or replaced, we highly
recommend that you have them
repaired or replaced by your
SUZUKI dealer.
If the tire pressure warning light
comes on or blinks frequently,
there may be something wrong
with one of the tires or with the
monitoring system. Have your vehi-
cle inspected by your SUZUKI
dealer.
Tires:
Page 179 of 226

5-35SERVICE AND APPEARANCE CARE
85Z04-03E
Tire Inflation PressureThe Tire and Loading Information label
shows the correct inflation pressures for
your tires when they’re cold. “Cold” means
your vehicle has been sitting for at least
three hours or driven no more than 1 mile
(1.6 km). See “Loading Your Vehicle” in
section 4.
When to Check
Check your tires each time you fill your fuel
tank or at least once a month using a tire
pressure gauge.
Don’t forget your compact spare tire. It
should be at 60 psi (420 kPa).
How to check
Use a good quality pocket-type gauge to
check tire pressure. You can’t tell if your
tires are properly inflated simply by looking
at them. Radial tires may look properly
inflated even when they’re under inflated.
Check the tire’s inflation pressure when the
tires are cold. Cold means your vehicle has
been sitting for at least three hours or
driven no more than 1 mile (1.6 km).Remove the valve cap from the tire valve
stem. Press the tire gauge firmly onto the
valve to get a pressure measurement. If
the cold tire inflation pressure is low, add
air until you reach the recommended pres-
sure.
If you overfill the tire, release air by push-
ing on the metal stem in the center of the
tire valve. Recheck the tire pressure with
the tire gauge.
Be sure to put the valve caps back on the
valve stems. They help prevent leaks by
keeping out dirt and moisture.
Tire Inspection and RotationInspect your vehicle’s tires at least once a
month.
Tires should be rotated every 7,500 miles
(12,000 km).
Any time you notice unusual wear, rotate
your tires as soon as possible and check
wheel alignment. Also check for damaged
tires or wheels. See “When It Is Time for
New Tires” and “Wheel Replacement” in
this section for more information.
The purpose of regular rotation is to
achieve more uniform wear for all tires on
the vehicle. The first rotation is the most
important. See “Scheduled Maintenance
Services” in section 6, for scheduled rota-
tion intervals. Tire
Pressure195/55R15
(Sedan)Front33 psi
(228 kPa)
Rear33 psi
(228 kPa)
195/55R15
(Wagon)Front33 psi
(228 kPa)
Rear33 psi
(228 kPa)
125/70D15
(Temporary)Front60 psi
(420 kPa)
Rear60 psi
(420 kPa)
WARNING
Air pressures should be checked
when the tires are cold or you may
get inaccurate readings.
Check the inflation pressure from
time to time while inflating the tire
gradually, until the specified pres-
sure is obtained.
(Continued)
WARNING
(Continued)
Never underinflate or overinflate
the tires.
Underinflation can cause unusual
handling characteristics or can
cause the rim to slip on the tire
bead, resulting in an accident or
damage to the tire or rim.
Underinflation can also cause tires
to overheat, leading to tire failure.
Overinflation can cause the tire to
burst, resulting in personal injury.
Overinflation can also cause
unusual handling characteristics
which may result in an accident.
Tires:
Page 183 of 226

5-39SERVICE AND APPEARANCE CARE
85Z04-03E
See “Changing a Flat Tire” in this section
for more information.
Used Replacement Wheels
Tire Chains
If a Tire Goes FlatIt’s a unusual for a tire to “blowout” while
you’re driving, especially if you maintain
your tire properly. If air goes out of a tire,
it’s much more likely to leak out slowly. But
if you should ever have a “blowout”, here
are a few tips about what to expect and
what to do:
If a front tire fails, the flat tire will create a
drag that pulls the vehicle toward that side.
Take your foot off the accelerator pedal
and grip the steering wheel firmly. Steer to
maintain lane position, and then gently
brake to a stop well out of the traffic lane.A rear blowout, particularly on a curve,
acts much like a skid and may require the
same correction you’d use in a skid. In any
rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under
control by steering the way you want the
vehicle to go. It may be very bumpy and
noisy, but you can still steer. Gently brake
to a stop, well off the road if possible.
If a tire goes flat, the next part shows how
to use your jacking equipment to change a
flat tire safely.
Changing a Flat TireIf a tire goes flat, avoid further tire and
wheel damage by driving slowly to a level
place. Turn on your hazard warning flash-
ers.
CAUTION
The wrong wheel can also cause
problems with bearing life, brake
cooling, speedometer or odometer
calibration, headlamp aim, bumper
height, vehicle ground clearance and
tire or tire chain clearance to the
body and chassis.
WARNING
Putting a used wheel on your vehicle
is dangerous. You can’t know how it’s
been used or how far it’s been driven.
It could fail suddenly and cause a
crash. If you have to replace a wheel,
use a new SUZUKI original equip-
ment wheel.
CAUTION
Use tire chains only where legal and
only when you must. Use only SAE
class “S” type chains that are the
proper size for your tires. Install them
on the front tires and tighten them as
tightly as possible with the ends
securely fastened. Drive slowly and
follow the chain manufacturer’s
instructions. If you can hear the
chains contacting your vehicle, stop
and retighten them. If the contact
continues, slow down until it stops.
Driving too fast or spinning the
wheels with chains on will damage
your vehicle.
WARNING
Lifting a vehicle and getting under it
to do maintenance or repairs is dan-
gerous without the appropriate safety
equipment and training. The jack pro-
vided with your vehicle is designed
only for changing a flat tire. If it is
used for anything else, you or others
could be badly injured or killed if the
vehicle slips off the jack. Use the jack
provided with your vehicle only for
changing a flat tire.
Tires:
Page 192 of 226

5-48
SERVICE AND APPEARANCE CARE
85Z04-03E
Sheet Metal DamageIf your vehicle is damaged and requires
sheet metal repair or replacement, make
sure the body repair shop applies anti-cor-
rosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts
will provide the corrosion protection while
maintaining the warranty.Finish DamageAny stone chips, fractures or deep
scratches in the finish should be repaired
right away. Bare metal will corrode quickly
and may develop into major repair
expense.
Minor chips and scratches can be repaired
with touch-up materials available from your
SUZUKI dealer. Larger areas of finish
damage can be corrected in your SUZUKI
dealer’s body and paint shop.
Underbody MaintenanceChemicals used for ice and snow removal
and dust control can collect on the under-
body. If these are not removed, acceler-
ated corrosion (rust) can occur on the
underbody parts such as fuel lines, frame,
floor pan and exhaust system even though
they have corrosion protection.
At least every spring, flush these materials
from the underbody with plain water. Clean
any areas where mud and debris can col-
lect. Dirt packed in close areas of the
frame should be loosened before being
flushed. Your SUZUKI dealer or an under-
body car washing system can do this for
you.Chemical Paint SpottingSome weather and atmospheric conditions
can create a chemical fallout. Airborne pol-
lutants can fall upon and attack painted
surfaces on your vehicle. This damage can
take two forms: blotchy, ring-shaped discol-
orations, and small, irregular dark spots
etched into the paint surface.Vehicle Care/Appearance MaterialsSee your SUZUKI dealer for more informa-
tion on purchasing the following products.
CAUTION
When applying a tire dressing,
always take care to wipe off any over-
spray or splash from all painted sur-
faces on the body or wheels of the
vehicle. Petroleum-based products
may damage the paint finish and
tires.
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Tar and Road
Oil RemoverRemoves tar, road oil
and asphalt.
Chrome
Cleaner and
Po l i s hUse on chrome or
stainless steel.
White Sidewall
Tire CleanerRemoves soil and
black marks from
whitewalls.
Vinyl Cleaner Cleans vinyl tops,
upholstery and con-
ver tible tops.
Glass Cleaner Removes dirt, grime,
smoke and finger-
prints.
Chrome and
Wire Wheel
CleanerRemoves dirt and
grime from chrome
wheels and wire
wheel covers.
Finish
EnhancerRemoves dust, finger-
prints, and surface
contaminants, Spray
on wipe off.
Electrical System:
Page 200 of 226

MAINTENANCE SCHEDULE
6
85Z04-03E
MAINTENANCE SCHEDULEGeneral Information ............................................................ 6-1
Maintenance ........................................................................ 6-2
Page 201 of 226

6-1MAINTENANCE SCHEDULE
85Z04-03E
General InformationNOTICE (for U.S.A.)
Maintenance, replacement or repair of
the emission control devices and sys-
tems may be performed by any automo-
bile repair establishment or individual
using any part which has been certified
under the provisions in the Clean Air
Act sec. 207. (a) (2).
This section provides the maintenance
schedule which is necessary to ensure that
your vehicle gives many years of satisfying
motoring.
You are responsible for properly operating
and maintaining your vehicle in accor-
dance with the instructions described in
this manual. Failure to do so is likely to
result in the denial of warranty coverage.
It is your responsibility to properly maintain
and operate your vehicle. Be sure that you
follow the periodic required maintenance
schedule and general operation instruc-
tions in this manual.
It is also your responsibility to keep records
and receipts as proof of regular mainte-
nance. Records and receipts together with
this owner’s manual should be transferred
to any subsequent owner.
You may have maintenance services per-
formed on your vehicle by any qualified
person or facility. However, it is recom-
mended that the maintenance services beperformed by an authorized SUZUKI
dealer who will have well-trained techni-
cians and genuine parts.
Non-SUZUKI genuine parts and accesso-
ries have not been examined or approved
by SUZUKI. SUZUKI can certify neither the
suitability nor the safety of non-SUZUKI
parts and accessories and is not liable for
damage caused by their use.
Inadequate, incomplete, or insufficient ser-
vicing may result in operational problems
with your vehicle that could even lead to
vehicle damage, an accident, or personal
injury.
Selecting the Right ConditionFirst you’ll need to decide which of the two
conditions is right for your vehicle. Here’s
how to decide which condition to follow.
You should follow the required mainte-
nance schedule for the condition that best
describes your driving.
Normal Condition
The normal condition for driving means
driving under typical, everyday driving con-
ditions. You may follow the ordinary main-
tenance schedule.
Severe Condition
If the vehicle is operated under any of the
following conditions, some of the mainte-
nance schedule items need to be serviced
more frequently. See “Maintenance Rec-ommended under Severe Driving Condi-
tions” in this section.
Repeated short-distance driving less
than 5 miles (8 km).
Extensive idling and/or slow-speed driv-
ing in stop-and-go traffic.
Driving on dusty roads.
Driving on hilly or mountainous terrain.
Driving in heavy city traffic where the
outside temperatures regularly reach
90°F (32°C) or higher.
Driving as a taxi, police or delivery vehi-
cle.
Frequent driving when outside tempera-
ture remains below freezing.
Page 202 of 226

6-2
MAINTENANCE SCHEDULE
85Z04-03E
MaintenanceScheduled Maintenance ServicesMaintenance services and record retention are the owner’s responsibility. You should retain evidence that proper maintenance has been
performed on your vehicle in accordance with the scheduled maintenance services chart.Maintenance Recommended under Normal Driving ConditionsEngine Control SystemMaintenance
IntervalKilometers (miles) or time in months, whichever comes first
Months 6 1218243036424854606672788490
Maintenance
Itemx 1,000 miles 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5
x 1,000 km 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180
Drive Belt (Alternator, Power steering
Pump & A/C Compressor)IIIIIIIIIIIIIII
Engine Oil & Oil Filter RRRRRRRRRRRRRRR
Cooling System Hose & Connections I I I I I I I
Engine Coolant Dex-cool Inspect every 7,500 miles (12,000 km) or 6 months, and
replace every 150,000 miles (240,000 km) or 60 months.
Fuel Filter (integrated in Fuel Pump) I* I* R*
Fuel Line & Connections I* I* I* I* I* I* I*
Air Cleaner Element I* I* I* R* I* I* I* R* I* I* I* R* I* I* I*
Spark Plugs I*R*I*R*I*R*I*
Spark Plug Wires Replace every 60,000 miles (96,000 km)
EVAP Canister and Vapor Lines I* I* I*
EVAP Canister Vent Valve Filter I* R* I*
PCV System I* I* I* I* I*
Timing BeltR