fuel SUZUKI GRAND VITARA 1999 2.G Owner's Guide

6-1-58 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0130 (DTC No.13) HO2S-1 (Bank 1) Circuit Malfunction or No Activity
Detected
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
1. HO2S heater relay
2. ECM (PCM)
3. HO2S-1 (Bank-1)
NOTE:
For vehicle with monitor connector, DTC will set when following only (*) mark condition is detected.
DTC DETECTING CONDITION TROUBLE AREA
Any one of the following conditions are detected in idle state while running
under driving conditions described for “DTC CONFIRMATION PROCEDURE”.
• 4.5 V or more HO2S circuit voltage is detected, when 5 V power is con-
nected to HO2S circuit in ECM (PCM), or
• Max. output voltage of HO2S is 0.6 V or lower on average and its minimum
voltage on average is 0.3 V or lower.
• Min. output voltage of HO2S is over 3.0 V or
• Max. output voltage of HO2S is 0.74 V or higher on average and its min.
voltage on average is 0.33 V or higher.
• *Output voltage of HO2S-1 does not exceed 0.45 V for specified time.
(2 driving cycle detection logic)HO2S-1 or its circuit.
Fuel system
ECM (PCM)

6-1-60 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
Fig. for Step 2
DTC P0133 HO2S-1 (Bank 1) Circuit Slow Response
WIRING DIAGRAM/CIRCUIT DESCRIPTION
Refer to DTC P0130.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
Refer to DTC P0130.
TROUBLESHOOTING
4 Short term fuel trim check :
1) Run engine at 2000 r/min. for 60 sec.
2) With engine idling, check short term fuel trim displayed
on scan tool.
Is it within – 20 to +20 %?Intermittent trouble
or faulty ECM
(PCM).
Check for intermit-
tent referring to
“INTERMITTENT
AND POOR CON-
NECTION” in Sec-
tion 0A.Go to DTC P0171/
P0172 Diag. Flow
Table. Step Action Yes No
1. Normal
2. NG
DTC DETECTING CONDITION TROUBLE AREA
Following conditions are detected in idle state while running under driving
conditions described for “DTC CONFIRMATION PROCEDURE”.
Hi/Lo cycle (TRANS TIME displayed on scan tool) of HO2S-1 output voltage
is longer than specification or response rates of Hi → Lo and Lo → Hi
(TRANS TIME displayed as R → L threshold V or L → R threshold V on scan
tool) are longer than specification.
(2 driving cycle detection logic)HO2S-1
ECM (PCM)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE” in this
section.
2 1) Replace HO2S-1 and recheck.
Is DTC P0133 detected?Substitute a known-good
ECM (PCM) and recheck.HO2S-1 malfunction.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-63
DTC P0136 HO2S-2 (Bank 1) Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1. HO2S heater relay
2. ECM (PCM)
3. HO2S-2 (Bank-1)
DTC DETECTING CONDITION TROUBLE AREA
DTC will set when any one of following conditions is detected (2 driving
cycle detection logic).
• 4.5 V or more HO2S circuit voltage is detected when 5 V power is con-
nected to HO2S circuit in ECM (PCM).
• While running with A/F feed back, average output voltage during speci-
fied time is too high or too low.
or
• While running with A/F feed back, max output voltage during specified
time is lower than specified value or min. output voltage during speci-
fied time is higher than specified value.• HO2S-2 or its circuit
• Fuel system
•ECM (PCM)
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.

6-1-64 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data in ECM memory by using scan
tool and start engine.
3) Increase vehicle speed to 55 km/h (40 mph) or more.
4) Keep driving above vehicle speed till engine is warmed up completely (Changed of vehicle speed is permit-
ted in this step).
5) Keep driving 50 – 60 km/h (30 – 40 mph) for 8 min. or more.
6) Stop vehicle and check if pending DTC exists by using scan tool. If not, check if oxygen sensor heater moni-
toring test has completed by using scan tool. If not in both of above checks (i.e., no pending DTC and oxy-
gen sensor heater monitoring test not completed), check vehicle conditions (environmental) and repeat
Steps 3) through 6).
TROUBLESHOOTING
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE” in this
section.
2 HO2S-2 output voltage check :
1) Connect scan tool to DLC with ignition
switch OFF.
2) Drive vehicle about 35 mph, 55 km/h for 2
min. or more.
3) Stop vehicle and check HO2S-2 output volt-
age displayed on scan tool while repeating
racing engine.
Is over and below 0.3 V indicated?Go to Step 4. Go to Step 3.
3 HO2S-2 check :
1) With ignition switch OFF, disconnect HO2S-
2 coupler.
2) Connect voltmeter between “2” and “1” of
HO2S-2 coupler.
3) Start engine and check voltmeter while
repeating racing engine.
Is over and below 0.3 V indicated?“RED/BLK” or “GRY/YEL”
circuit open/short.
If wire and connection are
OK, substitute a known-
good ECM (PCM) and
recheck.Replace HO2S-2.
4 Short term fuel trim check :
1) Run engine at 2000 r/min. for 60 sec.
2) With engine idling, check short term fuel
trim displayed on scan tool.
Is it within – 20 to +20 %?Intermittent trouble or
faulty ECM (PCM).
Check for intermittent
referring to “INTERMIT-
TENT AND POOR CON-
NECTION” in Section 0A.Go to DTC P0171/P0172
Diag. Flow Table.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-67
DTC P0150 (DTC No.26) HO2S-1 (Bank 2) Circuit Malfunction or No Activity
Detected
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
1. HO2S heater relay
2. ECM (PCM)
3. HO2S-1 (Bank-2)
NOTE:
For vehicle with monitor connector, DTC will set when following only (*) mark condition is detected.
DTC DETECTING CONDITION TROUBLE AREA
Any one of the following conditions are detected in idle state while running
under driving conditions described for “DTC CONFIRMATION PROCEDURE”.
• 4.5 V or more HO2S circuit voltage is detected, when 5 V power is con-
nected to HO2S circuit in ECM (PCM), or
• Max. output voltage of HO2S is 0.6 V or lower on average and its minimum
voltage on average is 0.3 V or lower.
• Min. output voltage of HO2S is over 3.0 V or
• Max. output voltage of HO2S is 0.74 V or higher on average and its min.
voltage on average is 0.33 V or higher.
• Output voltage of HO2S-1 does not exceed 0.45 V for specified time.
(2 driving cycle detection logic)HO2S-1 or its circuit.
Fuel system
ECM (PCM)

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-69
Fig. for Step 2
DTC P0153 HO2S-1 (Bank 2) Circuit Slow Response
WIRING DIAGRAM/CIRCUIT DESCRIPTION
Refer to DTC P0150.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
Refer to DTC P0150.
TROUBLESHOOTING
4 Short term fuel trim check :
1) Run engine at 2000 r/min. for 60 sec.
2) With engine idling, check short term fuel trim displayed
on scan tool.
Is it within – 20 to +20 %?Intermittent trouble
or faulty ECM
(PCM).
Check for intermit-
tent referring to
“INTERMITTENT
AND POOR CON-
NECTION” in Sec-
tion 0A.Go to DTC P0174/
P0175 Diag. Flow
Table. Step Action Yes No
1. Normal
2. NG
DTC DETECTING CONDITION TROUBLE AREA
Following conditions are detected in idle state while running under driving
conditions described for “DTC CONFIRMATION PROCEDURE”.
Hi/Lo cycle (TRANS TIME displayed on scan tool) of HO2S-1 output voltage
is longer than specification or response rates of Hi → Lo and Lo → Hi
(TRANS TIME displayed as R → L threshold V or L → R threshold V on scan
tool) are longer than specification.
(2 driving cycle detection logic)HO2S-1
ECM (PCM)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE” in this
section.
2 1) Replace HO2S-1 and recheck.
Is DTC P0153 detected?Substitute a known-good
ECM (PCM) and recheck.HO2S-1 malfunction.

6-1-72 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0156 HO2S-2 (Bank 2) Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1. HO2S heater relay
2. ECM (PCM)
3. HO2S-2 (Bank-2)
DTC DETECTING CONDITION TROUBLE AREA
DTC will set when any one of following conditions is detected (2 driving
cycle detection logic).
• 4.5 V or more HO2S circuit voltage is detected when 5 V power is con-
nected to HO2S circuit in ECM (PCM).
• While running with A/F feed back, average output voltage during speci-
fied time is too high or too low.
or
• While running with A/F feed back, max output voltage during specified
time is lower than specified value or min. output voltage during speci-
fied time is higher than specified value.• HO2S-2 or its circuit
• Fuel system
• ECM (PCM)
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-73
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data in ECM memory by using scan
tool and start engine.
3) Increase vehicle speed to 55 km/h (40 mph) or more.
4) Keep driving above vehicle speed till engine is warmed up completely (Changed of vehicle speed is permit-
ted in this step).
5) Keep driving 50 – 60 km/h (30 – 40 mph) for 8 min. or more.
6) Stop vehicle and check if pending DTC exists by using scan tool. If not, check if oxygen sensor heater moni-
toring test has completed by using scan tool. If not in both of above checks (i.e., no pending DTC and oxy-
gen sensor heater monitoring test not completed), check vehicle conditions (environmental) and repeat
Steps 3) through 6).
TROUBLESHOOTING
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE” in this
section.
2 HO2S-2 output voltage check :
1) Connect scan tool to DLC with ignition
switch OFF.
2) Drive vehicle about 35 mph, 55 km/h for 2
min. or more.
3) Stop vehicle and check HO2S-2 output volt-
age displayed on scan tool while repeating
racing engine.
Is over and below 0.3 V indicated?Go to Step 4. Go to Step 3.
3 HO2S-2 check :
1) With ignition switch OFF, disconnect HO2S-
2 coupler.
2) Connect voltmeter between “2” and “1” of
HO2S-2 coupler.
3) Start engine and check voltmeter while
repeating racing engine.
Is over and below 0.3 V indicated?“RED/YEL” or “GRY/YEL”
circuit open/short.
If wire and connection are
OK, substitute a known-
good ECM (PCM) and
recheck.Replace HO2S-2.
4 Short term fuel trim check :
1) Run engine at 2000 r/min. for 60 sec.
2) With engine idling, check short term fuel
trim displayed on scan tool.
Is it within – 20 to +20 %?Intermittent trouble or
faulty ECM (PCM).
Check for intermittent
referring to “INTERMIT-
TENT AND POOR CON-
NECTION” in Section 0A.Go to DTC P0174/P0175
Diag. Flow Table.

6-1-76 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0171/P0172 Fuel System Too Lean/Rich (Bank 1)
DTC DETECTING CONDITION AND POSSIBLE CAUSE
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and warm up
engine completely.
3) Increase vehicle speed to 50 – 60 km/h (30 – 40 mph).
4) Keep driving above vehicle speed for 3 min. or more.
5) Stop vehicle and check pending DTC by using scan tool.DTC DETECTING CONDITION TROUBLE AREA
When running after engine warmed (2 driving cycle
detection logic).
• Short term fuel trim exceeding 15 % or long term fuel
trim exceeding 20 % and total trim exceeding 43 % is
detected.
– Fuel system too lean
• Short term fuel trim less than – 11 % or long term fuel
trim less than – 11 % and total trim less than – 30 % is
detected.
– Fuel trim too rich• Vacuum leaks (air inhaling)
• Exhaust gas leakage
• Fuel pressure out of specification
• Heated oxygen sensor malfunction
• EGR system malfunction
• MAF sensor poor performance
• ECT sensor poor performance
• Fuel level sensor.
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. at start : – 8 – 60°C (18 – 140°F)
Engine coolant temp. at start : – 8 – 95°C (18 – 203°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : 110°C (230°F) or lower

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-77
TROUBLESHOOTING
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG.
FLOW TABLE” in this
section.
2 Is there DTC (s) other than “DTC P0171/
P0172”?Go to applicable DTC
FLOW TABLE.Go to Step 3.
3 Check intake system and exhaust system for
leakage.
Are intake system and exhaust system in good
condition?Go to Step 4. Repair or replace.
4 Check fuel pressure referring to “TABLE B-3” in
this section.
Is check result satisfactory?Go to Step 5. Repair or replace.
5 Check fuel injectors referring to “FUEL INJEC-
TOR INSPECTION” in Section 6E2.
Is check result satisfactory?Go to Step 6. Faulty injector (s).
6 Check fuel level sensor referring to “FUEL
LEVEL SENSOR” in Section 6E2.
Is check result satisfactory?Go to Step 7. Faulty fuel level sensor or
its circuit.
7 Check MAF sensor for performance referring to
“MASS AIR FLOW SENSOR” in Section 6E2.
Is check result satisfactory?Go to Step 8. Faulty MAF sensor or its
circuit.
8 Check ECT sensor referring to Section 6E2.
Is check result satisfactory?Go to Step 9. Faulty ECT sensor.
9 Check HO2S-1 referring to “DTC P0130 DIAG.
FLOW TABLE”.
Is check result satisfactory?Substitute a known-good
ECM (PCM) and recheck.Faulty HO2S-1.