flat tire SUZUKI GRAND VITARA 1999 2.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 1999, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 1999 2.GPages: 656, PDF Size: 14.31 MB
Page 79 of 656
3C1-4 AIR BAG STEERING WHEEL AND COLUMN
Steering Column
REMOVAL
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “DISABLING AIR BAG SYSTEM” under “SERVICE PRECAUTIONS” in
Section 10B.
3) Remove steering wheel and contact coil and combination switch assembly, if necessary. Refer to “STEER-
ING WHEEL” and “CONTACT COIL AND COMBINATION SWITCH ASSEMBLY” in this section.
Perform the following procedure if not removing steering wheel and/or combination switch.
a) Turn steering wheel so that vehicle’s front tires are at straight-ahead position.
b) Turn ignition switch to “LOCK” position and remove key.
4) Remove steering column hole cover (1).
5) Disconnect all connectors for the following parts.
Contact coil and combination switch
Ignition switch CAUTION:
Once the steering column is removed from the vehicle, the column is extremely susceptible to dam-
age.
Dropping the column assembly on its end could collapse the steering shaft or loosen the plastic
shear pins which maintain column length leaning on the column assembly could cause it to bend or
deform.
Any of the above damage could impair the column’s collapsible design.
When loosening steering column mounting bolts and nuts, make sure that steering column assembly
and steering upper shaft assembly have been separated. Loosening them with steering column
assembly and steering upper shaft assembly assembled could cause damage to upper joint and
mounting bracket in steering upper shaft assembly.
NOTE:
When servicing steering column or any column-mounted component, remove steering wheel. But
when removing steering column simply to gain access to instrument panel components, leave steer-
ing wheel installed on steering column.
WARNING:
Never rest a steering column assembly on the steering wheel with air bag (inflator) module face down
and column vertical. Otherwise personal injury may result.
CAUTION:
Never turn steering wheel while steering column with steering wheel is removed. Turning steering
wheel more than about two and a half turns will break contact coil.
Page 98 of 656
WHEELS AND TIRES 3F-1
3F
SECTION 3F
WHEELS AND TIRES
CONTENTS
General Description ....................................... 3F-1
Tires ............................................................. 3F-1
Wheels ......................................................... 3F-1
General Description
Tires
This vehicle is equipped with following tire.
Tire specification :
P235/60 R16 or 235/60 R16
The tires are of tubeless type. The tires are designed to operate satisfactorily with loads up to the full rated load
capacity when inflated to the recommended inflation pressure.
Correct tire pressures and driving habits have an important influence on tire life. Heavy cornering, excessively
rapid acceleration, and unnecessary sharp braking increase tire wear.
Wheels
Standard equipment wheels are following steel wheels.
Wheel specification :
16 x 7 JJ NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Man-
ual mentioned in the FOREWORD of this manual.
All wheel fasteners are important attaching parts in that they could affect the performance of vital
parts and systems, and/or could result in major repair expense. They must be replaced with one of
the same part number or with an equivalent part if replacement becomes necessary. Do not use a
replacement part of lesser quality or substitute design. Torque values must be used as specified
during reassembly to assure proper retention of all parts.
There is to be no welding as it may result in extensive damage and weakening of the metal.
Page 627 of 656
10B-50 AIR BAG SYSTEM
Disabling air bag system
1) Turn steering wheel so that vehicle's wheels (front tires) and
pointing straight ahead.
2) Turn ignition switch to “LOCK” position and remove key.
3) Remove “AIR BAG” fuse from “AIR BAG” fuse box (1).
4) Disconnect Yellow connector (2) of contact coil and combina-
tion switch assembly.
a) Release locking of lock lever.
b) After unlocked, disconnect to connector.
5) Pull out glove box while pushing its stopper from both right
and left sides and disconnect Yellow connector (1) of pas-
senger air bag (inflator) module.
a) Release locking of lock lever.
b) After unlocked, disconnect to connector.
Enabling air bag system
1) Turn ignition switch to “LOCK” and remove key.
2) Connect Yellow connector (1) of contact coil and combination
switch assembly, and be sure to lock connector with lock
lever.
a) Connect connector.
b) Lock connector with lock lever.
NOTE:
With “AIR BAG” fuse removed and ignition switch ON,
“AIR BAG” warning lamp will be ON.
This is normal operation and does not indicate an air bag
system malfunction.
2. Steering support member
Page 642 of 656
AIR BAG SYSTEM 10B-65
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal
Do not dispose of the live (undeployed) air bag (inflator) modules and seat belt pretensioners.
The method employed depends upon the final disposition of the particular vehicle, as noted in “DEPLOYMENT/
ACTIVATION OUTSIDE VEHICLE” and “DEPLOYMENT/ACTIVATION INSIDE VEHICLE”.
Deployment/Activation Outside Vehicle :
Follow this procedure when disposing of the air bag (inflator) module(s) and seat belt pretensioner(s) only (i.e.,
the vehicle itself will be used again).
Deployment/Activation Inside Vehicle :
Follow this procedure when scrapping the entire vehicle including the air bag (inflator) modules and seat belt
pretensioners.WARNING:
Failure to follow proper air bag (inflator) module and seat belt pretensioner disposal procedures can
result in air bag deployment and pretensioner activation which may cause personal injury.
Undeployed air bag (inflator) module/inactivated seat belt pretensioner must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module and inactivated seat belt pretensioner contain substances
that can cause severe illness or personal injury if the sealed container is damaged during disposal.
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
The procedure should be followed strictly as described here.
Be sure to read “SERVICE PRECAUTIONS” beforehand.
To avoid an accidental deployment, this work should be performed by no more than one person.
Since the smoke is produced when air bag is deployed and pretensioner is activated, select a well-
ventilated area.
The air bag (inflator) module and seat belt pretensioner will immediately deploy/activate when a
power source is connected to it. Wear safety glasses throughout this entire deployment/activation
and disposal procedure.
Wear suitable ear protection when deploying air bag/activating pretensioner. Also, advise those
who are in the area close to deployment/activation site to wear suitable ear protection.
Do not deploy/activate two or more air bag system components (air bag (inflator) modules and seat
belt pretensioners) at the same time.
Never connect deployment harness to any power source before connecting deployment harness to
the air bag (inflator) module and seat belt pretensioner. Deployment harness shall remain shorted
and not be connected to a power source until the air bag is to be deployed and the pretensioner is
to be activated.
Page 649 of 656
10B-72 AIR BAG SYSTEM
Deployment/Activation Inside Vehicle
Use this procedure when scrapping the entire vehicle including
the air bag (inflator) modules and seat belt pretensioners.
1) Turn ignition switch to “LOCK” position, remove key and put
on safety glasses.
2) Remove all loose objects from front seats and instrument
panel.
3) [For driver air bag (inflator) module]
Disconnect contact coil connector (1) located near the base
of the steering column.
[For passenger air bag (inflator) module]
Remove glove box from instrument panel and disconnect
passenger air bag (inflator) module connector (2).
[For seat belt pretensioner]
Remove both side (driver and passenger side) front pillar
lower trim and disconnect seat belt pretensioner connectors
(3).
4) Confirm that each air bag (inflator) module is securely
mounted. CAUTION:
When vehicle itself will be used again, deploy/activate
the air bag and pretensioner outside vehicle according to
“DEPLOYMENT/ACTIVATION OUTSIDE VEHICLE”, for
deploying/activating it inside will cause the instrument
panel, glove box and their vicinity to be deformed.
Failure to observe this CAUTION may require unneeded
vehicle inspection and repair.
[A] : For Driver Air Bag (Inflator) Module
[B] : For Passenger Air Bag (Inflator) Module
[C] : For Seat Belt Pretensioner
[A]
[B]
[C]
1
2
3
Page 652 of 656
AIR BAG SYSTEM 10B-75
14) Separate the two banana plugs on the deployment harness.
15) Connect (1) the deployment harness to the power source (12
V vehicle battery) (2) to immediately deploy/activate the air
bag or the pretensioner.
16) Disconnect the deployment harness from the power source
(12 V vehicle battery) (2) and short (4) the two deployment
harness leads together by fully seating one banana plug into
the other.
17) Put on a pair of shop gloves to protect your hands from pos-
sible irritation and heat when handling the deployed air bag
(inflator) module and the activated seat belt pretensioner.
18) Disconnect the deployment harness from the air bag (infla-
tor) module and the seat belt pretensioner as soon after
deployment/activation as possible.
This will prevent damage to the deployment harness due to
possible contact with the hot air bag (inflator) module and
seat belt pretensioner. The deployment harness are
designed to be reused. They should, however, be inspected
for damage after each deployment/activation and replaced it
if necessary.
19) Carefully remove drop cloth (3) from vehicle and clean off
any fragments or discard it entirely.
20) Repeat Steps 2) through 19) to deploy/activate air bag (infla-
tor) modules and seat belt pretensioners which has not been
deployed/activated, if any.
21) In the unlikely event that the air bag (inflator) module and the
seat belt pretensioner proceed immediately with Steps 23)
through 25). If the air bag (inflator) module and the seat belt
pretensioner did deploy/activate, proceed with Steps 22).
22) With air bags deployed and pretensioners activated the vehi-
cle may be scrapped in the same manner as a non-air bag
system equipped vehicle.
23) Remove the undeployed air bag (inflator) module(s) and the
inactivated seat belt pretensioner(s) from the vehicle. For
driver air bag (inflator) module refer to SECTION 3C1, for
passenger air bag (inflator) module refer to “ON-VEHICLE
SERVICE”, for seat belt pretensioner refer to SECTION 10A.
24) [For air bag (inflator) module]
Temporarily store the air bag (inflator) module with its vinyl
trim cover facing up, away from the surface upon which it
rests. Refer to “SERVICE PRECAUTIONS” for details.
[For seat belt pretensioner]
When temporarily strong the seat belt pretensioner, be sure
NOT to face its exhaust hole provided side down. It must
face up. Refer to “SERVICE PRECAUTIONS” for details.
25) Contact your local distributor for further assistance.