front door SUZUKI GRAND VITARA 2000 2.G Service User Guide

YH4
GRAND
VITARA
6. Door trim
7. Door hinge
8. Door open stop
9. Door sealing cover
10. Window regulator handle (if equipped) 1. Door glass
2. Weatherstrip
3. Opening weatherstrip
4. Window regulator
5. Glass run
9-2 BODY SERVICE
GLASS, WINDOWS AND MIRROR
FRONT DOOR GLASS

YH4
GRAND
VITARA
1. Screws
1. Bolts
1. Door sealing cover
2. Adhesive1, (a)
9-4 BODY SERVICE
INSTALLATION
Reverse removal procedure to install door glass noting following
points:

Tighten glass attaching screws to specified torque. Tighten front
screw first, then rear screw.
Tightening Torque
(a): 2.5 N
.m (0.25 kg-m, 1.8 lb-ft)

When window becomes hard to raise and lower, adjust screws to
correct tilted glass as shown in figure.

Adjust equalizer of window regulator so that measurement A and
B are equal.

Secure door sealing cover with adhesive.

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GRAND
VITARA
1. Window regulator lubrication point 1. Regulator mounting bolts
2. Regulator motor mounting nuts
3. Hole
BODY SERVICE 9-5
FRONT DOOR WINDOW REGULATOR
REMOVAL
1) Remove door glass, referring to steps 1) to 9) of FRONT DOOR
GLASS REMOVAL in this section.
2) Disconnect power window motor lead wire at coupler and loosen
clamp.
3) Loosen regulator mounting bolts, nuts and take out regulator
through hole as shown in left figure.
INSPECTION
1) Check regulator sliding and rotating parts for greasing.
2) Check rollers for wear and damage.
3) Check wire for damage.
INSTALLATION
Reverse removal procedure to install window regulator noting the
following point.

Tighten bolts and nuts according to the order (a, b, c / 1, 2, 3, 4)
shown in left figure.

When installing glass, check that the top part of the glass contacts
the glass run evenly and that the glass moves up and down
smoothly.
If the glass is tilted with respect to the glass run, make a fine ad-
justment with the screws.

Install door window regulator handle (if equipped) so that it has
an angle as shown in figure when glass is fully closed.

YH4
GRAND
VITARA
1. Glass
2. Screw
1. Glass run
2. Center sash
3. Partition glass
1. Screw
2. Partition glass
3. Center sash
1. Door outer
weatherstrip
2. Screw
1. Door sealing
cover
2. Adhesive
1
BODY SERVICE 9-13
5) Remove outer weatherstrip.
CAUTION:
Using a tape-wrapped putty knife (or tape-wrapped
screwdriver), pry off weatherstrip. Use of an unwrapped
tool will cause damage to painting.
6) Remove glass fitting screws. Then down door glass.
7) Detach rear part of glass run from center sash.
8) Remove door center sash (by removing two screws with door
glass lowered all the way down).
9) When remove partition glass, slide to front to remove it.
10) Take out glass.
INSTALLATION
Reverse removal sequence to install door glass.
However, be careful of following points.

Securely seal door sealing cover with adhesive.

When weatherstrip is hardened, water leak may develop. In such
case, replace it with new one.

YH4
GRAND
VITARA
9-14 BODY SERVICE
1. Door window
regulator attaching
nuts
2. Hole
1. Window regulator lubrication points
1. Door sealing
cover
2. Adhesive
REAR DOOR WINDOW REGULATOR
REMOVAL
1) Remove door glass, refer to steps 1) to 10) of REAR DOOR
GLASS REMOVAL in this section.
2) Disconnect power window motor lead wire at coupler and clamp.
3) Remove door window regulator attaching nuts (6 pcs.), and take
out regulator through hole as shown in left figure.
INSPECTION
1) Check regulator sliding and rotating parts for greasing.
2) Check rollers for wear and damage.
3) Check wire for damage.
INSTALLATION
Reverse removal sequence to install door window regulator noting
following points.

Tighten regulator base nuts according to the order (a, b, c) shown
in figure.

Adjust door window regulator according to following procedure.
a. Loosen three nuts, two screws and two bolts.
b. Raise window fully.
c. Tighten three regulator rail nuts according to the order (d, e,
f) shown in figure and two center sash bolts A.
d. Lower window.
e. Tighten two screws B to specified torque. Tighten front screw
first, then rear.
Tightening Torque for glass attaching screws
2.5 N
.m (0.25 kg-m, 1.8 lb-ft)
f. Check that the glass moves up and down smoothly and that
the top part of the glass contacts the glass run evenly.

Securely seal door sealing cover with adhesive.

Install door window regulator handle (if equipped) so that it has
an angle as shown when glass is fully closed.

YH4
GRAND
VITARA
BODY SERVICE 9-17
1. Stopper pin
1. Rags
2. Wooden piece
1. Upper hinge
mounting bolts
2. Lower hinge
mounting bolt
3. Door
4. Body
1. Front door hinge
2. Upper hinge nut (rear door)
3. Rear door hinge
BODY STRUCTURE
FRONT DOOR ASSEMBLY
REMOVAL
1) Remove front fender. Refer to ªFRONT FENDERº in this section.
2) Disconnect door harness lead wires at each coupler.
3) Remove stopper pin.
4) Support door panel using a jack with a piece of wood placed be-
tween jack and panel, as shown.
5) Remove door assembly by loosening hinge mounting bolts.
INSTALLATION
Reverse removal procedure to install door assembly, noting follow-
ing point.
NOTE:
When replacing door, coat replacement door inside with wax
for proper anticorrosion treatment.
Refer to ªUNDERCOATING / ANTI-CORROSION COMPOUND
APPLICATION AREAº in this section.

Tighten door hinge bolts (and nut) to specified torque.
Tightening torque
(a): 27 N
.m (2.7 kg-m, 19.5 lb-ft)
(b): 23 N
.m (2.3 kg-m, 17.0 lb-ft)

Adjust door latch striker position by referring to ªFRONT DOOR
LOCK INSTALLATIONº section so that door is positioned correctly.

Adjust front door cushion so that door contacts body when closed.

After installation, open and close the door to check looseness.
Replace door open stopper pin when there is looseness.

When weatherstrip is hardened, water leak may develop.
In such case, replace it with new one.

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GRAND
VITARA
9-18 BODY SERVICE
REAR DOOR ASSEMBLY
REMOVAL / INSTALLATION
Follow procedures for Front Door removal / installation in this sec-
tion.

YH4
GRAND
VITARA
BODY SERVICE 9-25
a. Front bumper
b. 1st mounting
c. Suspension frame
d. Front strut
e. Suspension arm
f. 2nd mounting
g. ù20 zig hole
h. Zig hole
i. 3rd mounting
j. Lower rod
k. Upper rod
l. Lateral rod
m. Rear shock absorber
n. 4th mounting
o. Fuel tank
p. Fuel tank
q. Lower roda ± g : 1315 mm (51.77 in.)
a ± g' : 1534 mm (60.39 in.)
b ± g : 1243 mm (48.94 in.)
b ± g' : 1518 mm (59.76 in.)
c ± g : 1377 mm (54.21 in.)
c ± g' : 1105 mm (43.50 in.)
d ± g' : 1319 mm (51.93 in.)
d ± f : 874 mm (34.41 in.)
e ± g : 525 mm (20.67 in.)
e ± g' : 857 mm (33.74 in.)
f ± g' : 927 mm (36.50 in.)
h ± i : 178 mm (7.01 in.)
h ± j : 133 mm (5.24 in.)
h ± k : 325 mm (12.80 in.)
h ± l : 674 mm (26.54 in.)h ± m : 803 mm (31.61 in.)
h ± n : 1161 mm (45.71 in.)
h ± o : 1184 mm (46.61 in.)
h ± p : 1190 mm (46.85 in.)
i ± q : 999 mm (39.33 in.)
j ± q : 997 mm (39.25 in.)
k ± q : 824 mm (32.44 in.)
l ± q : 1130 mm (44.49 in.)
m ± q : 1258 mm (49.53 in.)
n ± q : 1483 mm (58.39 in.)
o ± q : 1349 mm (53.11 in.)
p ± q : 1334 mm (52.52 in.)
For 4 door model
g' ± q : 1275 mm (50.20 in.)
g ± q : 1534 mm (60.39 in.)
For 2 door model
g' ± q : 995 mm (39.17 in.)
g ± q : 1310 mm (51.57 in.)
UNDER BODY DIMENSIONS

YH4
GRAND
VITARA
Hole to hole distance
ªa ± gº : 276 mm (10.87 in.)
ªa ± kº : 1000 mm (39.37 in.)
ªb ± b'º : 1302 mm (51.26 in.)
ªb ± gº : 730 mm (28.74 in.)
ªc ± c'º : 668 mm (26.30 in.)
ªc ± eº : 414 mm (16.30 in.)
ªc ± gº : 406 mm (15.98 in.)
ªc ± jº : 1029 mm (40.51 in.)
ªc ± kº : 1000 mm (39.37 in.)
ªd ± d'º : 1302 mm (51.26 in.)
ªd ± eº : 189 mm (7.44 in.)
ªd ± c'º : 1016 mm (40.00 in.)
ªd ± gº : 672 mm (26.46 in.)
ªd ± kº : 968 mm (38.11 in.)
ªe ± e'º : 1456 mm (57.32 in.)ªf ± f'º : 1550 mm (61.02 in.)
ªf ± hº : 299 mm (11.77 in.)
ªf ± jº : 811 mm (31.93 in.)
ªg ± kº : 854 mm (33.62 in.)
ªh ± h'º : 1339 mm (52.72 in.)
ªh ± j'º : 1504 mm (59.21 in.)
ªh ± jº : 677 mm (26.65 in.)
ªh ± kº : 927 mm (36.50 in.)
ªi ± i'º : 1344 mm (52.91 in.)
ªi ± jº : 391 mm (15.39 in.)
ªi ± kº : 760 mm (29.92 in.)
ªj ± j'º : 1348 mm (53.07 in.)
ªj ± kº : 676 mm (26.61 in.)
ªl ± jº : 961 mm (37.83 in.)
ªl ± kº : 1018 mm (40.08 in.)
a. Front bumper installation clip hole
b (b'). Front bumper installation hole
c (c'). Headlight installation hole
d (d'). Headlight installation resin nut hole
e (e'). Headlight installation hole
f (f'). Front fender installation hole
g. Center member installation hole
h (h'). Fender installation reference hole
i (i'). Fender installation hole
j (j'). Fender installation reference hole
k. Garnish installation clip hole
l. Mounting installation hole
9-26 BODY SERVICE
BODY DIMENSIONS
4 door model, 2 door model

YH4
GRAND
VITARA
ªh ± h'º : 1521 mm (59.88 in.)
ªh ± oº : 901 mm (35.47 in.)
ªi ± i'º : 1547 mm (60.91 in.)
ªj ± nº : 806 mm (31.73 in.)
ªj ± j'º : 1511 mm (59.49 in.)
ªj ± oº : 649 mm (25.55 in.)
ªk ± k'º : 1126 mm (44.33 in.)
ªk ± oº : 1350 mm (53.15 in.)
ªl ± l'º : 1491 mm (58.70 in.)
ªl ± oº : 1130 mm (44.49 in.)
ªm ± m'º: 939 mm (36.97 in.)
ªm ± oº : 1725 mm (67.91 in.) Hole to hole distance
ªa ± cº : 982 mm (38.66 in.)
ªb ± b'º : 1390 mm (54.72 in.)
ªb ± c'º : 1406 mm (55.35 in.)
ªb ± cº : 755 mm (29.72 in.)
ªc ± c'º : 1012 mm (39.84 in.)
ªd ± d'º : 1545 mm (60.83 in.)
ªd ± nº : 800 mm (31.50 in.)
ªe ± e'º : 1110 mm (43.70 in.)
ªe ± nº : 1036 mm (40.79 in.)
ªf ± f'º : 1511 mm (59.49 in.)
ªf ± nº : 620 mm (34.41 in.)
ªg ± g'º : 1085 mm (42.72 in.)
ªg ± oº : 1099 mm (43.27 in.)
a. Garnish installation clip hole
b (b'). Front end of front windshield lower installation section
c (c'). Front end of front windshield upper installation section
d. Hole in F door lower hinge at rear
e. Trim installation clip hole
f (f'). Scuff installation hole (at rearmost end)
g (g'). Trim installation hole
h (h'). Hole in R door upper hinge in upper part
i (i'). Hole in R door lower hinge in lower part
j (j'). Rear scuff installation hole (at front end)
k (k'). Trim installation hole
l (l'). R door striker lower section installation hole
m (m'). Trim installation hole
n. Installation hole for F seat front inside
o. Installation hole for F seat rear inside
Opposite side of the point shown in figure
BODY SERVICE 9-27
4 door model