body SUZUKI GRAND VITARA 2000 2.G Service Workshop Manual

YH4
GRAND
VITARA
ALWAYS CARRY AIR BAG (INFLATOR) MODULE
WITH TRIM COVER (AIR BAG OPENING) AWAY
FROM BODY.
10B-58 AIR BAG SYSTEM
LIVE (UNDEPLOYED) AIR BAG (INFLATOR) MODULES
Special care is necessary when handling and storing a live (unde-
ployed) air bag (inflator) modules.
The rapid gas generation produced during deployment of the air
bag could cause the air bag (inflator) module, or an object in front
of the air bag (inflator) module, to be thrown through the air in the
unlikely event of an accidental deployment.
WARNING:
Never attempt to measure the resistance of the air bag (in-
flator) modules (driver and passenger). It is very dangerous
as the electric current from the tester may deploy the air
bag.

Never attempt disassembly of the air bag (inflator) modules.

If any abnormality is found, be sure to replace it with new one as
an assembly.

When an abnormality is noted as existing in the live (undeployed)
air bag (inflator) module, be sure to deploy it before discarding it.

When grease, cleaning agent, oil, water, etc., got on the air bag
(inflator) modules (driver and passenger), wipe it off immediately
with a dry cloth.

If air bag (inflator) module was dropped from a height of 90 cm (3
ft) or more, it should be replaced with a new one as an assembly.
WARNING:

For handling and storage of a live air bag (inflator) module,
select a place where the ambient temperature below 65
C
(150
F), without high humidity and away from electric
noise.

When carrying a live air bag (inflator) module, make sure
the bag opening is pointed away from you. In case of an
accidental deployment, the bag will then deploy with mini-
mal chance of injury. Never carry the air bag (inflator)
module by the wires or connector on the underside of the
module.
Otherwise, personal injury may result.

YH4
GRAND
VITARA
1. SDM
2. SDM bolt
3. SDM cover
4. SDM connector
5. Arrow
1. Front center console box
2. Center garnish panel
3. Ashtray
4. Radio hole cover
5. Clock assembly
10B-68 AIR BAG SYSTEM
INSTALLATION
1) Check that none of following faulty conditions exists.

Bend, scratch, deformity in vehicle body mounted on SDM

Foreign matter or rust on mating surface of vehicle body
mounted on SDM
2) Install SDM (with SDM plate) to vehicle.
CAUTION:
Ensure that arrow on the SDM is pointing toward the front
of the vehicle.
3) Tighten SDM bolts to specified torque.
Tightening Torque
(a): 6.0 N´m (0.6 kg-m, 4.5 lb-ft)
4) Connect SDM connector to SDM securely.
5) Install tuner assembly, clock assembly, tuner pocket, radio hole
cover, etc. and ashtray.
6) Install center garnish panel.
7) Install front and rear center console box.
8) Connect negative cable to battery.
9) Enable air bag system. Refer to ªEnabling Air Bag Systemº earli-
er in this section.

YH4
GRAND
VITARA
1. Shorted
1. Slit on workbench
2. Workbench vise
3. Lower mounting bracket
ALWAYS CARRY AIR BAG (INFLATOR) MODULE
WITH TRIM COVER (AIR BAG OPENING) AWAY
FROM BODY.
ALWAYS PLACE AIR BAG (INFLATOR) MODULE
ON WORKBENCH WITH TRIM COVER (AIR BAG
OPENING) UP, AWAY FROM LOOSE OBJECTS.
10B-72 AIR BAG SYSTEM
1) Turn ignition switch to ªLOCKº, remove key and put on safety
glasses.
2) Check that there is no open, short or damage in special tool (de-
ployment harness). If any faulty is found, do not use it and be
sure to use new deployment harness.
Special Tool
(A): 09932-75030
3) Short the two deployment harness leads together by fully seat-
ing one banana plug into the other.
WARNING:
Deployment harness shall remain shorted and not be
connected to a power source until the air bag is to be
deployed.
Special Tool
(A): 09932-75030
4) Remove driver or passenger air bag (inflator) module from ve-
hicle, referring to SECTION 3C1 or 10B.
WARNING:

Always carry live air bag (inflator) module with trim cov-
er away from you.

When storing a live air bag (inflator) module or when
leaving a live air bag (inflator) module unattended on a
bench or other surface, always face the bag and trim
cover up and away from the surface. As the live passen-
ger air bag (inflator) module must be placed with its bag
(trim cover) facing up, place it on the workbench with
a slit or use the workbench vise to hold it securely at its
lower mounting bracket.
This is necessary so that a free space is provided to al-
low the air bag to expand in the unlikely event of acci-
dental deployment.
Failure to follow procedures may result in personal inju-
ry.
5) Temporarily place driver or passenger air bag (inflator) module
on the workbench or the vise according to above WARNING.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-77
1. Slit on workbench
2. Workbench vise
3. Lower mounting bracket
ALWAYS CARRY AIR BAG (INFLATOR) MODULE
WITH TRIM COVER (AIR BAG OPENING) AWAY
FROM BODY.
ALWAYS PLACE AIR BAG (INFLATOR) MODULE
ON WORKBENCH WITH TRIM COVER (AIR BAG
OPENING) UP, AWAY FROM LOOSE OBJECTS.WARNING:

Always carry a live air bag (inflator) module with trim
cover away from you.

When storing a live air bag (inflator) module or when
leaving a live air bag (inflator) module unattended on
a bench or other surface, always face the bag and trim
cover up and away from the surface. As the live pas-
senger air bag (inflator) module must be placed with
its bag (trim cover) facing up, place it or the work-
bench with a slit or use the workbench vise to hold it
securely at its lower mounting bracket.

This is necessary so that a free space is provided to
allow the air bag to expand in the unlikely event of ac-
cidental deployment.
Failure to follow procedures may result in personal inju-
ry.
23) Temporarily store the air bag (inflator) module with its vinyl trim
cover facing up, away from the surface upon which it rests. Re-
fer to ªService Precautionsº in this section for details.
24) Contact your local distributor for further assistance.

YH4
GRAND
VITARA
ALWAYS CARRY AIR BAG (INFLATOR) MODULE
WITH TRIM COVER (AIR BAG OPENING) AWAY
FROM BODY.
ALWAYS PLACE AIR BAG (INFLATOR) MODULE
ON WORKBENCH WITH TRIM COVER (AIR BAG
OPENING) UP, AWAY FROM LOOSE OBJECTS.
1. Slit on workbench
2. Workbench vise
3. Lower mounting bracket
10B-82 AIR BAG SYSTEM
21) In the unlikely event that either or both of the air bag (inflator)
modules proceed immediately with Steps 23) through 25). If
the air bag (inflator) module did deploy, proceed with Steps 22).
22) With air bags deployed the vehicle may be scrapped in the
same manner as a non-air bag system equipped vehicle.
23) Remove the undeployed air bag (inflator) module(s) from the
vehicle. For driver air bag (inflator) module refer to SECTION
3C1, for passenger air bag (inflator) module refer to ªOn-Ve-
hicle Serviceº in this section.
WARNING:

Always carry a live air bag (inflator) module with trim
cover away from you.

When storing a live air bag (inflator) module or when
leaving a live air bag (inflator) module unattended on
a bench or other surface, always face the bag up, away
from the surface.
This is necessary so that a free space is provided to
allow the air bag to expand in the unlikely event of ac-
cidental deployment.
Failure to follow procedures could result in personal in-
jury.
24) Temporarily store the air bag (inflator) module with its vinyl trim
cover facing up, away from the surface upon which it rests. Re-
fer to ªService Precautionsº in this section for details.
25) Contact your local distributor for further assistance.