Tire SUZUKI GRAND VITARA 2000 2.G Service Repair Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2000, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 2000 2.GPages: 801, PDF Size: 12.15 MB
Page 762 of 801
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1. Air bag harness
2. ªAIR BAGº monitor coupler
3. Yellow connector of contact coil and combination
switch assembly
4. Yellow connector of passenger air bag (inflator) module
5. Steering support member
1. Air bag harness
2. ªAIR BAGº monitor coupler
3. Yellow connector of contact coil and combination
switch assembly
10B-56 AIR BAG SYSTEM
DISABLING AIR BAG SYSTEM
1) Turn steering wheel so that vehicle's wheels (front tires) and
pointing straight ahead.
2) Turn ignition switch to ªLOCKº position and remove key.
3) Remove ªAIR BAGº fuse from ªAIR BAGº fuse box.
4) Disconnect Yellow connector of contact coil and combination
switch assembly.
ii) Release locking of lock lever.
ii) After unlocked, disconnect to connector.
5) Pull out glove box while pushing its stopper from both right and
left sides and disconnect Yellow connector of passenger air bag
(inflator) module.
ii) Release locking of lock lever.
ii) After unlocked, disconnect to connector.
NOTE:
With ªAIR BAGº fuse removed and ignition switch ON, ªAIR
BAGº warning lamp will be ON.
This is normal operation and does not indicate an air bag
system malfunction.
ENABLING AIR BAG SYSTEM
1) Turn ignition switch to ªLOCKº and remove key.
2) Connect Yellow connector of contact coil and combination
switch assembly, and be sure to lock connector with lock lever.
ii) Connect connector.
ii) Lock connector with lock lever.
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AIR BAG SYSTEM 10B-71
AIR BAG (INFLATOR) MODULES DISPOSAL
WARNING:
Failure to follow proper air bag (inflator) module disposal procedures can result in air bag deployment
which may cause personal injury. Undeployed air bag (inflator) module must not be disposed of
through normal refuse channels.
The undeployed air bag (inflator) module contain substances that can cause severe illness or personal
injury if the sealed container is damaged during disposal.
Do not dispose of the live (undeployed) air bag (inflator) modules.
The method employed depends upon the final disposition of the particular vehicle, as noted in ªDeployment Out-
side Vehicleº and ªDeployment Inside Vehicleº in this section.
Deployment Outside Vehicle disposing of the air bag (inflator) module(s) only (i.e., the vehicle itself will be. . . . . .
used again).
Deployment Inside Vehicle scrapping the entire vehicle including the air bag (inflator) module(s).. . . . . . . .
DEPLOYMENT OUTSIDE VEHICLE
Use this procedure when the vehicle itself is used again (only the air bag (inflator) module(s) are disposed of).
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
To avoid an accidental deployment, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Be sure to read ªService Precautionsº in this section for the air bag (inflater) module beforehand.
Never connect deployment harness to any power source before connecting deployment harness to
the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a
power source until the air bag is to be deployed.
Since a large amount of smoke is produced when air bag is deployed, select a well-ventilated area.
The air bag (inflator) module will immediately deploy the air bag when a power source is connected
to it. Wear safety glasses throughout this entire deployment and disposal procedure.
Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to
deployment site to wear suitable ear protection.
Do not deploy driver and passenger air bag (inflator) modules at the same time.
The following procedure requires use of special tool(s) (deployment harness and passenger air bag (inflator) mod-
ule deployment fixture). Do not attempt procedure without it (them).
Page 784 of 801
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10B-78 AIR BAG SYSTEM
DEPLOYMENT INSIDE VEHICLE
Use this procedure when scrapping the entire vehicle including the driver and passenger air bag (inflator) modules.
CAUTION:
When vehicle itself will be used again, deploy the air bag outside vehicle according to ªDeployment
Outside Vehicleº, for deploying it inside will cause the instrument panel, glove box and their vicinity
to be deformed.
Failure to observe this CAUTION may require unneeded vehicle inspection and repair.
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
To avoid an accidental deployment, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Be sure to read ªService Precautionsº for the air bag (inflator) module beforehand.
Never connect deployment harness to any power source before connecting deployment harness to
the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a
power source until the air bag is to be deployed.
The air bag (inflator) module will immediately deploy the air bag when a power source is connected
to it. Wear safety glasses throughout this entire deployment and disposal procedure.
Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to
deployment site to wear suitable ear protection.
Do not deploy driver and passenger air bag (inflator) modules at the same time.
1) Turn ignition switch to ªLOCKº, remove key and put on safety
glasses.
2) Remove all loose objects from front seats and instrument panel.
3) [For driver air bag (inflator) module]
Disconnect contact coil connector (yellow connector) located
near the base of the steering column.
ii) Release locking of lock lever.
ii) After unlocked, disconnect to connector.
[For passenger air bag (inflator) module]
Remove glove box from instrument panel and disconnect pas-
senger air bag (inflator) module connector (yellow connector).
ii) Release locking of lock lever.
ii) After unlocked, disconnect to connector.
Page 787 of 801
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1. Stretch it to full length 10m (33 ft).
2. Power source (12V vehicle battery)
3. Connect one banana plug to positive terminal of power
source (12V vehicle battery) and then the other to
negative terminal to immediately deploy.
4. Short harness leads after deployment.
5. Drop cloth, blanket or similar them
5
AIR BAG SYSTEM 10B-81
14) Separate the two banana plugs on the deployment harness.
15) Connect the deployment harness to the power source (12 V ve-
hicle battery) to immediately deploy the driver or passenger air
bag.
16) Disconnect the deployment harness from the power source (12
V vehicle battery) and short the two deployment harness leads
together by fully seating one banana plug into the other.
17) Put on a pair of shop gloves to protect your hands from possible
irritation and heat when handling the deployed air bag (inflator)
module.
NOTE:
As a precaution, gloves and safety glasses are recom-
mended to prevent any possible irritation of the skin or
eyes.
18) Disconnect the deployment harness from the air bag (inflator)
module as soon after deployment as possible. This will prevent
damage to the deployment harness due to possible contact
with the hot air bag (inflator) module canister. The deployment
harness are designed to be reused. They should, however, be
inspected for damage after each deployment and replaced if
necessary.
19) Carefully remove drop cloth from vehicle and clean off any frag-
ments or discard drop cloth entirely.
20) Repeat Steps 2) through 19) to deploy driver or passenger air
bag (inflator) module which has not been deployed, if any.
Page 789 of 801
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AIR BAG SYSTEM 10B-83
SEAT BELT PRETENSIONERS DISPOSAL
WARNING:
Failure to follow proper seat belt pretensioner (retractor assembly) disposal procedures can result in
pretensioner activation which may cause personal injury. Inactivated seat belt pretensioner must not
be disposed of through normal refuse channels.
The inactivated seat belt pretensioner contain substances that can cause severe illness or personal
injury if the sealed container is damaged during disposal.
Do not dispose of the live (inactivated) seat belt pretensioners.
The method employed depends upon the final disposition of the particular vehicle, as noted in ªActivation Outside
Vehicleº and ªActivation Inside Vehicleº in this section.
Activation Outside Vehicle disposing of the seat belt pretension(s) only (i.e., the vehicle itself will be used. . . . . . . .
again).
Activation Inside Vehicle scrapping the entire vehicle including the seat belt pretensioners.. . . . . . . . . .
ACTIVATION OUTSIDE VEHICLE
Use this procedure when the vehicle itself is used again (only the seat belt pretensioner(s) are disposed of).
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
To avoid an accidental activation, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Be sure to read ªService Precautionsº in this section for the seat belt pretensioner beforehand.
Never connect deployment harness to any power source before connecting deployment harness to
the seat belt pretensioner. Deployment harness shall remain shorted and not be connected to a power
source until the pretensioner is to be activated.
The seat belt pretensioner will immediately activate the pretensioner when a power source is con-
nected to it. Wear safety glasses throughout this entire activation and disposal procedure.
Wear suitable ear protection when activating pretensioner. Also, advise those who are in the area
close to activation site to wear suitable ear protection.
Do not activate driver and passenger seat belt pretensioners at the same time.
The following procedure requires use of special tools (deployment harness). Do not attempt procedure without it.
Page 795 of 801
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1. Air bag harness
2. Seat belt pretensioner harness
For driver side
AIR BAG SYSTEM 10B-89
ACTIVATION INSIDE VEHICLE
Use this procedure when scrapping the entire vehicle including the seat belt pretensioners.
CAUTION:
When vehicle itself will be used again, activate pretensioner outside vehicle according to ªActivation
Outside Vehicleº, for activating it inside will cause the center pillar inner garnish and their vicinity to
be deformed.
Failure to observe this CAUTION may require unneeded vehicle inspection and repair.
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in
personal injury.
To avoid an accidental activation, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Be sure to read ªService Precautionsº for the seat belt pretensioner beforehand.
Never connect deployment harness to any power source before connecting deployment harness to
the seat belt pretensioner. Deployment harness shall remain shorted and not be connected to a power
source until the pretensioner is to be activated.
The seat belt pretensioner will immediately activate the pretensioner when a power source is con-
nected to it. Wear safety glasses throughout this entire activation and disposal procedure.
Wear suitable ear protection when activating pretensioner. Also, advise those who are in the area
close to activation site to wear suitable ear protection.
Do not activate driver and passenger seat belt pretensioners at the same time.
1) Turn ignition switch to ªLOCKº, remove key and put on safety
glasses.
2) Remove all loose objects from front seats and instrument panel.
3) Remove both side (driver and passenger side) front pillar lower
trims and disconnect seat belt pretensioner harnesses from air
bag harness.
4) Confirm that each seat belt pretensioner is securely mounted.
Page 798 of 801
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1. Exhaust hole
1 1
NG
10B-92 AIR BAG SYSTEM
17) Put on a pair of shop gloves to protect your hands from possible
irritation and heat when handling the activated seat belt preten-
sioner.
NOTE:
As a precaution, gloves and safety glasses are recom-
mended to prevent any possible irritation of the skin or
eyes.
18) Disconnect the deployment harness from the seat belt preten-
sioner as soon after activation as possible. This will prevent
damage to the deployment harness due to possible contact
with the hot seat belt pretensioner canister. The deployment
harness are designed to be reused. They should, however, be
inspected for damage after each activation and replaced if nec-
essary.
19) Carefully remove drop cloth from vehicle and clean off any frag-
ments or discard drop cloth entirely.
20) Repeat steps 2) through 19) to activate seat belt pretensioner
which has not been activated, if any.
21) In the unlikely event that either or both of the seat belt preten-
sioners proceed immediately with steps 23) through 25). If the
seat belt pretensioner did activate, proceed with step 22).
22) With pretensioners activated the vehicle may be scrapped in
the same manner as a non-air bag system equipped vehicle.
23) Remove the inactivated seat belt pretensioner(s) from the ve-
hicle. Refer to SECTION 10A.
WARNING:
For handling and storage of a live seat belt pretension-
er, select a place where the ambient temperature be-
low 65C (150F), without high humidity and away
from electric noise.
Never carry the seat belt pretensioner by the wires or
connector on the underside of the pretensioner.
When placing a live seat belt pretensioner on the
workbench or some place like that, be sure not to lay
it with its exhaust hole provided side facing down. It
is also prohibited to put something on its face with an
exhaust hole or to put a seat belt pretensioner on top
of another.
Otherwise, personal injury may result.