Wiring diagram for ignition SUZUKI GRAND VITARA 2001 2.G User Guide

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-61
DTC P0135 HO2S-1 (Bank 1) Heater Circuit Malfunction
WIRING DIAGRAM
Refer to DTC P0130.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine at idle speed for 5 min.
3) Check pending DTC by using scan tool.
TROUBLESHOOTING
DTC DETECTING CONDITION TROUBLE AREA
Following condition is detected when HO2S heater is
electrically live (2 driving cycle detection logic).
• Current of HO2S heater is 5.3 A or more or less than
0.09 A, or
• Voltage of HO2S heater is 14.0 V or higher or lower
than 11.7 V.HO2S-1 heater circuit
HO2S-1 heater
ECM (PCM)
HO2S heater relay
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE
DIAG. FLOW TABLE” in
this section.
2 HO2S-1 heater check :
1) Disconnect HO2S-1 coupler with ignition
switch OFF.
2) Check resistance between “3” and “4” termi-
nal of HO2S-1 coupler.
HO2S-1 heater resistance :
5.0 – 6.4
Ω
ΩΩ Ω (at 20°C (68°F))
Is it within above specification?Go to Step 3. Replace HO2S-1.
3 HO2S heater power supply check :
1) With ignition switch ON leaving engine OFF,
check voltage between E139-3 and ground,
E139-1 and ground. (See Fig.)
Is each voltage 10 – 14 V?Go to Step 4. “HO2S”, and/or “IG
METER” fuse blown.
If OK, faulty “BLK/WHT”
wire or “BLU/WHT” wire.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-65
DTC P0141 HO2S-2 (Bank 1) Heater Circuit Malfunction
WIRING DIAGRAM
Refer to DTC P0136.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data in ECM memory by using scan
tool and start engine.
3) Increase vehicle speed to 50 – 60 km/h (30 – 40 mph).
4) Keep driving above vehicle speed for 5 min. (Change of vehicle speed is permitted in this step).
5) Stop vehicle and check if pending DTC exists by using scan tool. If not, check if oxygen sensor heater moni-
toring test has completed by using scan tool. If not in both of above checks (i.e., no pending DTC and oxy-
gen sensor heater monitoring test not completed), check vehicle conditions (environmental) and repeat
Steps 3) through 5).DTC DETECTING CONDITION TROUBLE AREA
Following condition is detected when HO2S-2 heater operates (2
driving cycle detection logic).
• Current of HO2S-2 heater is more than 11.4 A or less than 0.32 A,
or
• Voltage of HO2S-2 heater is more than 13.8 V or less than 8.7 V.HO2S-2 heater or its circuit
ECM (PCM)
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)

6-1-70 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0155 HO2S-1 (Bank 2) Heater Circuit Malfunction
WIRING DIAGRAM
Refer to DTC P0150.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine at idle speed for 5 min.
3) Check pending DTC by using scan tool.
TROUBLESHOOTING
DTC DETECTING CONDITION TROUBLE AREA
Following condition is detected when HO2S heater is
electrically live (2 driving cycle detection logic).
• Current of HO2S heater is 5.3 A or more or less than
0.09 A, or
• Voltage of HO2S heater is 14.0 V or higher or lower
than 11.7 V.HO2S-1 heater circuit
HO2S-1 heater
ECM (PCM)
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1 Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE
DIAG. FLOW TABLE” in
this section.
2 HO2S-1 heater check :
1) Disconnect HO2S-1 coupler with ignition
switch OFF.
2) Check resistance between “3” and “4” termi-
nal of HO2S-1 coupler.
HO2S-1 heater resistance :
5.0 – 6.4
Ω
ΩΩ Ω (at 20°C (68°F))
Is it within above specification?Go to Step 3. Replace HO2S-1.
3 HO2S heater power supply check :
1) With ignition switch ON leaving engine OFF,
check voltage between E139-3 and ground,
E139-1 and ground. (See Fig.)
Is each voltage 10 – 14 V?Go to Step 4. “HO2S”, and/or “IG
METER” fuse blown.
If OK, faulty “BLK/WHT”
wire or “BLU/WHT” wire.

6-1-74 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0161 HO2S-2 (Bank 2) Heater Circuit Malfunction
WIRING DIAGRAM
Refer to DTC P0156.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data in ECM memory by using scan
tool and start engine.
3) Increase vehicle speed to 50 – 60 km/h (30 – 40 mph).
4) Keep driving above vehicle speed for 5 min. (Change of vehicle speed is permitted in this step).
5) Stop vehicle and check if pending DTC exists by using scan tool. If not, check if oxygen sensor heater moni-
toring test has completed by using scan tool. If not in both of above checks (i.e., no pending DTC and oxy-
gen sensor heater monitoring test not completed), check vehicle conditions (environmental) and repeat
Steps 3) through 5).DTC DETECTING CONDITION TROUBLE AREA
Following condition is detected when HO2S-2 heater operates (2
driving cycle detection logic).
• Current of HO2S-2 heater is more than 11.4 A or less than 0.32 A,
or
• Voltage of HO2S-2 heater is more than 13.8 V or less than 8.7 V.HO2S-2 heater or its circuit
ECM (PCM)
WARNING:
When performing a road test, select a place where there is no traffic or possibility of a traffic acci-
dent and be very careful during testing to avoid occurrence of an accident.
Road test should be carried out with 2 persons, a driver and a tester, on a level road.
NOTE:
Check to make sure that following conditions are satisfied when using this “DTC CONFIRMATION
PROCEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)

6-1-84 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0335 Crankshaft Position Sensor Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine at idle speed for 10 sec.
3) Check DTC by using scan tool.
1. CKP sensor
2. ECM (PCM)
DTC DETECTING CONDITION TROUBLE AREA
CKP sensor signal is not input while 100 pulses of
CMP sensor signal are input after engine start.CKP sensor circuit
CKP sensor
ECM (PCM)
NOTE:
Check to make sure that following condition is satisfied when using this “DTC CONFIRMATION PRO-
CEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)

6-1-92 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P0403 (DTC No.51) Exhaust Gas Recirculation Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC by using scan tool.
1. Main fuse 4. ECM (PCM)
2. Main relay
3. EGR valve
DTC DETECTING CONDITION TROUBLE AREA
High voltage is detected at EGR valve stepping motor
electrical circuit for specified time continuously.
(Circuit open or short).EGR valve (stepping motor) or its circuit ECM
(PCM)
NOTE:
Check to make sure that following condition is satisfied when using this “DTC CONFIRMATION PRO-
CEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-103
DTC P0460 Fuel Level Sensor Circuit High Input
WIRING DIAGRAM/CIRCUIT DESCRIPTION
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine for 1 min.
3) Check pending DTC by using scan tool.
1. Fuel level sensor
2. Fuel meter in combination meter
3. ECM (PCM)
DTC DETECTING CONDITION TROUBLE AREA
Fuel level sensor output voltage higher than specified
value is detected for specified time.
(2 driving cycle detection logic)•Fuel level gauge or its circuit
•Fuel level sensor or its circuit
•ECM (PCM)
NOTE:
Check to make sure that following condition is satisfied when using this “DTC CONFIRMATION PRO-
CEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)

6-1-114 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
DTC P1500 Engine Starter Signal Circuit Malfunction
WIRING DIAGRAM
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC by using scan tool, then start engine and run it for 3 min. or more.
3) Check pending DTC by using scan tool.
TROUBLESHOOTING
1. Engine start switch in ignition (main) switch 2. Starting motor 3. Transmission range sensor (switch) 4. ECM (PCM)
DTC DETECTING CONDITION TROUBLE AREA
•Engine starts even though vehicle is at stop and engine start signal is
not inputted.
or
•Engine start signal is inputted continuously for specified time while
engine is running.
(2 driving cycle detection logic)•Engine start signal circuit
•ECM (PCM)
NOTE:
Check to make sure that following condition is satisfied when using this “DTC CONFIRMATION PRO-
CEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” per-
formed?Go to Step 2. Go to “ENGINE DIAG. FLOW TABLE”
in this section.
2 Check for voltage at terminal C51-1-24 of
ECM (PCM) connector connected, under fol-
lowing condition.
Engine starter signal specification :
While engine cranking : 6 – 14 V
After starting engine : 0 – 1 V
Is voltage as specified?Poor C51-1-24 connection or
intermittent trouble.
Check for intermittent referring to
“INTERMITTENT AND POOR
CONNECTION” in Section 0A.
If wire and connections are OK,
substitute a known-good ECM
(PCM) and recheck.“BLK/YEL” circuit open.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE) 6-1-115
DTC P1510 Ecm Back-Up Power Supply Malfunction
WIRING DIAGRAM
CIRCUIT DESCRIPTION
Battery voltage is supplied to keep DTC memory, values that ECM has learned to control engine, etc. in ECM
even when ignition switch is turned OFF.
DTC DETECTING CONDITION AND TROUBLE AREA
DTC CONFIRMATION PROCEDURE
1) Connect scan tool to DLC with ignition switch OFF.
2) Turn ON ignition switch and clear DTC, pending DTC and freeze frame data by using scan tool and run
engine at idle speed for 1min.
3) Check DTC by using scan tool.
TROUBLESHOOTING
1. Main fuse box 3. ECM (PCM)
2. To DLC
DTC DETECTING CONDITION TROUBLE AREA
Back-up circuit voltage lower than specification is detected
while engine is running.•ECM (PCM) back-up circuit
•ECM (PCM)
NOTE:
Check to make sure that following condition is satisfied when using this “DTC CONFIRMATION PRO-
CEDURE”.
Intake air temp. : – 8°C (18°F) or higher
Engine coolant temp. : – 8 – 110°C (18 – 230°F)
Altitude (barometric pressure) : 2400 m, 8000 ft or less (560 mmHg (75 kPa) or more)
Step Action Yes No
1Was “ENGINE DIAG. FLOW TABLE” performed? Go to Step 2. Go to “ENGINE DIAG. FLOW
TABLE” in this section.
2 Battery voltage supply circuit check :
1) Remove ECM (PCM) cover.
2) While engine running, check voltage between E61-
2 and ground.
Is voltage 10 – 14 V?Poor E61-2 connection or
intermittent trouble.
Check for intermittent referring
to “INTERMITTENT AND
POOR CONNECTION” in
Section 0A.
If wire and connections are
OK, substitute a known-good
ECM (PCM) and recheck.“WHT” circuit open or short.

6-1-116 ENGINE GENERAL INFORMATION AND DIAGNOSIS (H27 ENGINE)
Table B-1 Fuel Pump Circuit Inspection
WIRING DIAGRAM
INSPECTION
1. To ignition switch 4. Fuel pump relay
2. Main fuse 5. Fuel pump
3. Main relay 6. ECM (PCM)
CAUTION:
Check to make sure that connection is made between correct terminals.
Wrong connection can cause damage to ECM, wire harness etc.
Step Action Yes No
1 Fuel pump operation check :
1) Remove fuel filler cap.
2) Turn ON ignition switch.
Is fuel pump operation sound heard for 3 sec.
after ignition switch ON?Fuel pump circuit is in
good condition.Go to Step 2.
2 Fuel pump circuit check :
1) With ignition switch OFF, remove fuel pump
relay from connector.
2) Check for proper connection to relay at
each terminal.
3) If OK, using service wire, connect terminals
E07-7 and E07-8 of relay connector. (See
Fig.)
Is fuel pump heard to operate at ignition switch
ON?Go to Step 3.“BLU/BLK”, “PNK/BLK” or
“BLK” circuit open or fuel
pump malfunction.