Clutch adjustment SUZUKI GRAND VITARA 2001 2.G Owners Manual

6A2-20 ENGINE MECHANICAL (H27 ENGINE)
12) Install oil pan and oil pump strainer.
Refer to “OIL PAN AND OIL PUMP STRAINER” in this sec-
tion.
13) Install cylinder head cover.
Refer to “CYLINDER HEAD COVER” in this section.
14) Install exhaust manifold.
Refer to “EXHAUST MANIFOLD” in this section.
15) Install radiator outlet pipe, radiator, cooling fan and water
hose.
Refer to “COOLING WATER PIPES OR HOSES”, “RADIA-
TOR” and “COOLING FAN AND FAN CLUTCH” in Section
6B.
16) Install throttle body and intake manifold.
Refer to “THROTTLE BODY AND INTAKE MANIFOLD” in
this section.
17) Adjust water pump drive belt tension.
Refer to “COOLING FAN BELT TENSION CHECK AND
ADJUSTMENT” in Section 6B.
18) Adjust power steering pump drive belt tension.
Refer to “POWER STEERING PUMP DRIVE BELT” in Sec-
tion 3B1.
19) Adjust accelerator cable play and A/T throttle cable play.
Refer to “ACCELERATOR CABLE ADJUSTMENT” and “A/T
THROTTLE CABLE ADJUSTMENT (A/T VEHICLE)” in Sec-
tion 6E2.
20) Check to ensure that all removed parts are back in place.
Reinstall any necessary parts which have not been rein-
stalled.
21) Refill engine with engine oil, referring to “ENGINE OIL
CHANGE” in Section 0B.
22) Refill cooling system referring to “COOLING SYSTEM
FLUSH AND REFILL” in Section 6B.
23) Refill front differential housing with gear oil if drained, refer-
ring to “MAINTENANCE SERVICE” in Section 7E.
24) Connect negative cable at battery.
25) Check ignition timing and adjust as necessary, referring to
“IGNITION TIMING CHECK AND ADJUSTMENT” in Section
6F2.
26) Verify that there is no fuel leakage, water leakage, oil leak-
age and exhaust gas leakage at each connection.
27) Check wheel alignment, referring to “STEERING ANGLE” in
Section 3A.

CRUISE CONTROL SYSTEM 8E-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
8E
8A
8B
8C
8D
8B
9
10
10A
10B
SECTION 8E
CRUISE CONTROL SYSTEM
CONTENTS
General Description ....................................... 8E-2
Cautions in Servicing ................................... 8E-2
Symbols and Marks ...................................... 8E-2
Abbreviations ............................................... 8E-2
Wiring Color Symbols ................................... 8E-2
Joint Connector ............................................ 8E-2
Fuse Box and Relay ..................................... 8E-2
Power Supply Diagram ................................ 8E-2
Cruise Control System ................................. 8E-3
Cruise control system circuit .................... 8E-3
Components and functions....................... 8E-4
Cancel Conditions .................................... 8E-5
Diagnosis ........................................................ 8E-5
Diagnosis Table ........................................... 8E-5
Note on System Circuit Inspection ............... 8E-7
Cruise Main Switch Indicator Lamp
Circuit Check ................................................ 8E-8
“Cruise” Indicator Lamp Circuit Check ......... 8E-9
Cruise Main Switch, Coast/Set,
Resume/Accel and Cancel Switches
Circuits Check ............................................ 8E-10
VSS Circuit Check ...................................... 8E-11
Stop Lamp Switch (with Pedal Position
Switch) Circuits Check ............................... 8E-12Transmission Range Switch Circuit Check 8E-13
Clutch Pedal Position Switch Circuit Check 8E-14
Throttle Valve Opening Signal Circuit
Check ......................................................... 8E-15
Overdrive and TCC off Command Signal
Circuit Check.............................................. 8E-16
Cruise Control Module Power and Ground
Circuits Check ............................................ 8E-16
Cruise Control Module and Its Circuit
Inspection................................................... 8E-17
Cruise Cable Play Inspection and
Adjustment ................................................. 8E-19
On-Vehicle Service ...................................... 8E-19
Cruise Main Switch .................................... 8E-19
Coast/Set, Resume/Accel and Cancel
Switches..................................................... 8E-20
Vehicle Speed Sensor (VSS) ..................... 8E-20
Transmission Range Switch ...................... 8E-20
Clutch Pedal Position (CPP) Switch .......... 8E-21
Stop Lamp Switch (with Pedal Position
Switch) ....................................................... 8E-22
Cruise Control Actuator Assembly
(with Control Module) ................................. 8E-23
Cruise Cable .............................................. 8E-24

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under
“General Description” in air bag system section in order to confirm whether you are performing ser-
vice on or near the air bag system components or wiring. Please observe all WARNINGS and “Ser-
vice Precautions” under “On-Vehicle Service” in air bag system section before performing service
on or around the air bag system components or wiring. Failure to follow WARNINGS could result in
unintentional activation of the system or could render the system inoperative. Either of these two
conditions may result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system
may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

8E-6 CRUISE CONTROL SYSTEM
Vehicle speed can not
be set.Actuator cable play maladjusted or actua-
tor cable faultyRefer to “CRUISE CABLE PLAY
INSPECTION AND ADJUSTMENT” in
this section.
Main switch, “COAST/SET”, “RESUME/
ACCEL” and “CANCEL” switch circuits
faultyRefer to “CRUISE MAIN SWITCH,
COAT/SET, RESUME/ACCEL AND
CANCEL SWITCHES CIRCUITS
CHECK” in this section.
VSS circuit faulty Refer to “VSS CIRCUIT CHECK” in this
section.
Stop lamp switch circuit faulty Refer to “STOP LAMP SWITCH (WITH
PEDAL POSITION SWITCH) CIRCUITS
CHECK” in this section.
Transmission range switch circuit (4 A/T
model only) faultyRefer to “TRANSMISSION RANGE
SWITCH CIRCUIT CHECK” in this sec-
tion.
Clutch pedal position switch circuit faulty Refer to “CLUTCH PEDAL POSITION
SWITCH CIRCUIT CHECK” in this sec-
tion.
Cruise control module power and ground
circuits faultyRefer to “CRUISE CONTROL MODULE
POWER AND GROUND CIRCUIT
CHECK” in this section.
Actuator assembly faulty Replace actuator assembly.
Vehicle set speed is
unstable.Actuator cable play maladjusted or actua-
tor cable faultyRefer to “CRUISE CABLE PLAY
INSPECTION AND ADJUSTMENT” in
this section.
VSS circuit faulty Refer to “VSS CIRCUIT CHECK” in this
section.
Throttle valve opening signal circuit faulty Refer to “THROTTLE VALVE OPENING
SIGNAL CIRCUIT CHECK” in this sec-
tion.
Actuator assembly faulty Replace actuator assembly.
Actual vehicle speed
deviates above or
below set speed.Actuator cable play maladjusted or actua-
tor cable faultyRefer to “CRUISE CABLE PLAY
INSPECTION AND ADJUSTMENT” in
this section.
Throttle valve opening signal circuit faulty Refer to “THROTTLE VALVE OPENING
SIGNAL CIRCUIT CHECK” in this sec-
tion.
Actuator assembly faulty Replace actuator assembly.
Acceleration or decel-
eration by using
“RESUME/ACCEL” or
“COAST/SET” switch
is not attained.Main switch, “COAST/SET”, “RESUME/
ACCEL” and “CANCEL” switch circuits
faultyRefer to “CRUISE MAIN SWITCH,
COAT/SET, RESUME/ACCEL AND
CANCEL SWITCHES CIRCUITS
CHECK” in this section.
Actuator assembly faulty Replace actuator assembly.
Cruise control is not
cancelled even when
“CANCEL” switch is
operated.Main switch, “COAST/SET”, “RESUME/
ACCEL” and “CANCEL” switch circuits
faultyRefer to “CRUISE MAIN SWITCH,
COAT/SET, RESUME/ACCEL AND
CANCEL SWITCHES CIRCUITS
CHECK” in this section.
Actuator assembly faulty Replace actuator assembly. Condition Possible Cause Correction