Crankshaft SUZUKI GRAND VITARA 2002 2.G Service User Guide

YH4
GRAND
VITARA
7C1-12 CLUTCH
(C)
1
ªAº, (a)1
2
1. Flywheel
2. Bolt
1. Clutch cover
INSTALLATION
NOTE:
Before assembling, make sure that flywheel surface and pres-
sure plate surface have been cleaned and dried thoroughly.
1) Install flywheel to crankshaft and tighten bolts to which sealant
is applied to specification.
Special Tool
(A): 09924-17810
ªAº: Sealant 99000-31110
Tightening Torque
(a): 78 N
.m (7.8 kg-m, 56.5 lb-ft) (G16 engine)
(a): 70 N
.m (7.0 kg-m, 50.5 lb-ft) (J20 and H25 engines)
2) Using special tool (B), install input shaft bearing to flywheel.
Special Tool
(B): 09925-98210
3) Aligning clutch disc to flywheel center by using special tool (C),
install clutch cover and bolts. Then tighten bolts to specification.
NOTE:

While tightening clutch cover bolts, compress clutch disc
with special tool (C) by hand so that disc centered.

Tighten cover bolts little by little evenly in diagonal order.
Special Tools
(A): 09924-17810
(C): 09923-36330 (G16 engine)
(C): 09923-36320 (J20 and H25 engines)
Tightening Torque
(b): 23 N
.m (2.3 kg-m, 16.5 lb-ft)

YH4
GRAND
VITARA
CLUTCH 7C1-13
1. Release fork
2. Clip
3. Input shaftªBº
ªBº
ªAº 3
2
1
1
2
4) Install clip to release fork and apply grease.
ªAº: Grease 99000-25010
Then install release fork and release bearing as shown in figure.
5) Slightly apply grease to input shaft and install clutch disc. Then
join transmission transfer assembly with engine. Refer to SEC-
TION 7A.
ªBº: Grease 99000-25210
NOTE:
Turn crankshaft with wrench from front while inserting
transmission input shaft to clutch disc until splines mesh.