dash SUZUKI GRAND VITARA 2002 2.G Service User Guide

YH4
GRAND
VITARA
9-48 BODY SERVICE
1. Cowl top panel
2. Dash panel
3. Cowl front panel
4. Front floor panel
5. Front pillar inner lower panelªAº: Apply sealant
ªBº: Brush treatment

YH4
GRAND
VITARA
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.94 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floor
Vehicle produced in IWATA
VIEW: Z
9-52 BODY SERVICE

YH4
GRAND
VITARA
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.94 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floor
Vehicle produced in CAMI
VIEW : Z
BODY SERVICE 9-53

YH4
GRAND
VITARA
9-56 BODY SERVICE
BADC
ªaº: 30 mm (1.18 in.)
ªbº: 100 mm (3.93 in.)
ªAº: Apply undercoating (PVC, 400
m or more)
ªBº: Additional applying of under coating
ªBº: (for 5 door vehicle without splush guard)
ªCº: Apply PVC chip resistant material (200
m or more)1. Side body outer
2. Side sill inner
3. Main floor
4. Front fender
5. Front wheel housing
6. Frame
7. Dash panel
8. Center floor
9. Rear floorB ± B
A ± A
C ± C
VIEW : Z

YH4
GRAND
VITARA
9-72 BODY SERVICE
1. Front floor carpet
2. Luggage floor carpet
3. Dash panel insulation
1. Dash side trim
2. Front side sill scuffs
3. Center pillar inner lower trim
4. Rear side sill scuff5. Fastener
6. Side sill scuff
7. Rear quarter lower trim
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
FRONT FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushions.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs (4 door model),
center pillar inner lower rims (4 door model), rear side sill scuffs
(4 door model), side sill scuffs (2 door model) and rear quarter
lower trim.
4) Remove parking brake lever cover, console box and console
box front extension.
5) Remove front floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting fol-
lowing point.

When tightening seat belt anchor bolt, refer to Section 10A
ªFRONT SEAT BELTº for tightening torque.
LUGGAGE FLOOR CARPET
Luggage floor carpet is fixed to floor with clips.
REMOVAL
Detach clips, using care not to pull up carpet with force and break
clips. And remove inner trim.
INSTALLATION
Reverse removal sequence to install luggage floor carpet.

YH4
GRAND
VITARA
AIR BAG SYSTEM 10B-55
ON-VEHICLE SERVICE
SERVICE PRECAUTIONS
SERVICE AND DIAGNOSIS
WARNING/CAUTION labels are attached on each part of air bag system components (SDM, air bag (inflator) mod-
ules and seat belt pretensioners). Be sure to follow the instructions.
WARNING:

If the air bag system and another vehicle system both need repair, Suzuki recommends that the air
bag system be repaired first, to help avoid unintended air bag system activation.

Do not modify the steering wheel, dashboard or any other air bag system components. Modifications
can adversely affect air bag system performance and lead to injury.

Failure to follow procedures could result in possible air bag system activation, personal injury or un-
needed air bag system repairs.

Many of service procedures require disconnection of ªAIR BAGº fuse and air bag (inflator) modules (driver and
passenger) from initiator circuit to avoid an accidental deployment.

Do not apply power to the air bag system unless all components are connected or a diagnostic chart requests
it, as this will set a diagnostic trouble code.

The ªAir Bag Diagnostic System Checkº must be the starting point of any air bag diagnostics. The ªAir Bag Diag-
nostic System Checkº will verify proper ªAIR BAGº warning lamp operation and will lead you to the correct chart
to diagnose any air bag malfunctions. Bypassing these procedures may result in extended diagnostic time, incor-
rect diagnosis, and incorrect parts replacements.

Never use air bag component parts from another vehicle.

If the vehicle will be exposed to temperatures over 93
C (200
F) (for example, during a paint baking process),
remove the air bag system components beforehand to avoid component damage or unintended system activa-
tion.

When servicing, if shocks may be applied (eg., dropped from a height of 90 cm (3 ft) or more) to air bag system
component parts, remove those parts beforehand.

When using electric welding, be sure to disconnect air bag (inflator) module and seat belt pretensioner connec-
tors (driver and passenger) respectively.

When applying paint around the air bag system related parts, use care so that the harness or connector will not
be exposed to the paint mist.

Never expose air bag system component parts directly to hot air (drying or baking the vehicle after painting) or
flames.
WARNING:
When performing service on or around air bag system components or air bag wiring, follow the proce-
dures listed in the following pages to temporarily disable the air bag system. Refer to appropriate ser-
vice manual procedures. Failure to follow procedures could result in possible air bag system activa-
tion, personal injury or unneeded air bag system repairs.