roof SUZUKI GRAND VITARA 2002 2.G Service User Guide

YH4
GRAND
VITARA
1. Sliding roof glass
2. Bolt
1. Sun shade
1. Bolt (Torx T25)
9-64 BODY SERVICE
SUNROOF / CONVERTIBLE TOP
SLIDING ROOF (IF EQUIPPED)
SLIDING ROOF GLASS
REMOVAL
1) Open sunshade fully and tilt up sliding roof.
2) Disconnect battery negative cable at battery.
3) Remove sliding roof glass by removing bolts (torx).
INSTALLATION
For installation, reverse removal procedure, noting following
points.
1) Tighten glass fixing bolts temporarily.
2) Position sliding roof glass by closing sliding roof glass complete-
ly.
3) Tighten glass fixing bolts.

YH4
GRAND
VITARA
BODY SERVICE 9-65
Section A ± A
ADJUSTMENT
1) Loosen sunroof glass fixing screws (at 4 locations) and move
sunroof glass up and down 2 to 3 times. In this way, sunroof
glass can be positioned in both vertical and horizontal directions
by elasticity of sliding roof weather strip.
2) Position sunroof glass by such dimensions with respect to roof
panel surface as specified below.
Dimension: ªaº: 0 mm (0.0 in.)
3) After installing all parts and adjusting properly, check sunroof for
proper operation (open, close and up).
SLIDING ROOF DEFLECTOR
REMOVAL
1) Open sliding roof.
2) Disconnect negative cable at battery.
3) Remove screws and disconnect deflector from deflector link.
INSTALLATION
Reverse removal procedure to install deflector.

YH4
GRAND
VITARA
1. Spot light
2. Head lining
3. Sunvisor assemblies
4. Room light
5. Trim
6. Assist grips
1. Sliding roof motor
2. Mounting screw
1. Motor assy
2. Hole (body)
3. Hole (cam)
9-66 BODY SERVICE
SLIDING ROOF MOTOR / RELAY
REMOVAL
1) Remove head lining, refer to HEAD LINING REMOVAL in this
section.
2) Disconnect coupler and remove sliding roof motor assembly by
removing 3 screws.
CAUTION:
After removing sliding motor assembly, do not move
guide and link.
INSTALLATION
For installation, reverse removal procedure, noting following point.
Before installing, connect coupler and push the CLOSE side of the
slide switch.

YH4
GRAND
VITARA
BODY SERVICE 9-67
1. Drain hoses
1. Sliding roof motor
2. Coupler
1. Sliding roof assembly fixing nuts
2. Sliding roof assembly
SLIDING ROOF ASSEMBLY
REMOVAL
1) Remove roof lining. Refer to HEAD LINING REMOVAL in this
section.
2) Remove sliding roof glass. Refer to SLIDING ROOF GLASS
REMOVAL.
3) Disconnect drain hoses connected to sliding roof assembly at 4
locations.
4) Disconnect sliding roof motor at coupler.
5) Remove 6 nuts and then remove sliding roof assembly.

YH4
GRAND
VITARA
9-68 BODY SERVICE
1. Sunroof frame
2. Sunshade
3. Deflector
4. Rear drip
5. Guide
6. Drip shoe
7. Cable
8. Drip rail
9. Drip link
1. Rear drip
2. Screw
3. Clip (LH only)
1. Drip rail
2. Drip link
3. Screw
DISASSEMBLY
Before disassembling, be sure that sliding roof is ªCLOSEº state.
1) Remove rear drip.
2) Pull out sunshade by sliding it.
3) Remove drip rail.
4) Remove sliding motor assy.
5) Move cable fully to the direction shown in figure.

YH4
GRAND
VITARA
BODY SERVICE 9-69
1. Drip shoe
2. Frame
3. Guide
1. Dent
2. Protrusion of lifter
3. Resin part
4. Motor assembly5. Hole
6. Hole (cam)
7. Rear drip
ªAº: Apply sealant
6) Remove sliding roof deflector.
7) Pull out drip shoe, guide and cable assy as a set.
ASSEMBLY
Reverse disassembly procedure for assembly, observing following
instructions.
CAUTION:
Match protrusion of guide and dent in cable for completely
closed position of sliding roof drive cable and match marks
(holes) for completely closed position of sliding roof motor
assembly and then install sliding roof motor assembly.

Press the CLOSE side switch to match marks of sliding roof motor
assembly.

Apply butyl rubber sealant to contact surface of the rear drip.

YH4
GRAND
VITARA
9-70 BODY SERVICE
1. Pin on body side
2. Sliding roof
1. Drain hose
INSTALLATION
For installation, reverse removal procedure, noting following
points.

Align positioning holes in sliding roof assembly at right and left
and pins on body side for installation.

Connect drain hoses to sliding roof assembly at 4 locations. Pass
front drain hose between roof panel and inner panel and through
front pillar down to sill side. Pass rear drain hose into baring hole
in rear quarter inner panel and through C pillar down to jig hole
in rear side bumper.
NOTE:
After reinstalling sliding roof assembly, be sure to make
glass adjustment. (Refer to SLIDING ROOF GLASS ADJUST-
MENT described previously.)

YH4
GRAND
VITARA
BODY SERVICE 9-73
5
46
4. Assistant grip
5. Rear room light
6. Inner trim
1. Roof harness
2. Rear washer hose
3. Adhesive tape
Front 1. Room light
2. Sunshade assembly
3. Spot light
IWATA
CAMI
HEAD LINING
REMOVAL
1) Remove spot light and sliding roof switch (if equipped).
2) Remove sunshade assembly.
3) Remove room light and spacer.
4) Remove assistant grips.
5) Remove inner trims covering head lining and door opening trim.
6) Remove rear speaker cover (if equipped).
7) Disconnect rear washer hose and roof harness from body.
8) Remove head lining.
NOTE:
Adhesive double coated tape is used to attach rear part of
head lining. Detach head lining from roof after removing all
above parts.
INSTALLATION
1) Set roof harness and washer hose to head lining with tape.
2) Clean roof where adhesive tape of head lining will be attached.
3) Peel off release liner of adhesive tape on head lining and install
it to body.
4) Install assistant grips a, b, c and d in that order.

YH4
GRAND
VITARA
BODY SERVICE 9-75
1. Canvas top
2. Rear topbow
3. Side body garnish
4. Luggage mat end garnish
5. Assistant grip
6. Sunshade assembly
7. Sunshade hook
8. Front topbow lock
9. Canvas top snap
10. Front seat belt
11. Front pillar trim
12. Rear side inner lower trim
13. Rear side inner upper trim
14. Room light connector
15. Room light harness clamp
16. Roof trim
17. Left-front seat belt
ROOF TRIM (2 DOOR MODEL)
REMOVAL
1) Remove canvas top.
2) Remove rear topbow.
3) Remove side body garnishes.
4) Remove luggage mat end garnish.
5) Remove assistant grips.
6) Remove sunshade assemblies.
7) Remove sunshade hooks.
8) Remove front topbow locks.
9) Remove canvas top snaps.
10) Remove front seat belts.
11) Remove front pillar trims.
12) Remove rear side inner lower trims.
13) Remove rear side inner upper trims.
14) Disconnect room light connector and remove room light har-
ness clamp.
15) Remove roof trim.
CAUTION:
Be very careful not to separate roof trim consists of 4
components when removing. If disassemble it, it could
not be assembled to original unit.

YH4
GRAND
VITARA
9-76 BODY SERVICE
1. Roof trim
2. Room light
3. Room light lens4. Clip
5. Screw
6. Room light harness
7. Marking tape
1. Seat belt
INSTALLATION
1) Set room light and clip to roof trim.
2) Set room light harness to roof trim with marking tape.
3) Reverse removal sequence to install roof trim.
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.3 lb-ft)