Head light SUZUKI GRAND VITARA 2003 2.G Service User Guide

YH4
GRAND
VITARA
LH steering vehicle shown
X-X:Horizontal center line of headlight bulbs
A-A:Vertical center line of left headlight bulb
B-B:Vertical center line of right headlight bulb1. Screen
2. For right / left adjustment
3. For up / down adjustment
(for vehicle without leveling system)
4. For up / down adjustment
(for vehicle with leveling system)
5. Headlight leveling actuatorHOT
SPOT LH. HEADLIGHT RH. HEADLIGHT
LIGHTING SYSTEM 8B-7
BULB REPLACEMENT
WARNING:
Don't touch when the bulb is hot.
1) Disconnect negative cable at battery.
2) Disconnect harness from bulb.
3) Remove socket cover and bulb.
4) Replace bulb and install in reverse removal procedure.
HEADLIGHT AIMING WITH SCREEN
NOTE:

Unless otherwise obligated by local regulations, adjust
headlight aiming according to following procedure.

After replacing headlight, be sure to perform its aiming.

When inspecting and adjusting headlight with leveling sys-
tem, make sure to set the leveling switch to ª0º position with
IG switch ON.
Before adjustment, make sure the following.
a) Place vehicle on a flat surface in front of blank wall as below
ahead of headlight surface.
Clearance ªaº: 10 m (32.8 ft)
b) Adjust air pressure of all tires to a specified value respectively.
c) Bounce vehicle body up and down by hand to stabilize suspen-
sion.
d) Carry out one driver aboard.
Driver's weight: 75 kg (165 lb)
Adjustment
1) Check to see if hot spot (high intensity zone) of each main (low)
beam axis falls as illustrated.
Clearance ªHº: Approx. 130 mm (5.15 in.)
2) If headlight aiming is not set properly, align it to specification by
adjusting aiming screw and aiming gear.

YH4
GRAND
VITARA
8B-8 LIGHTING SYSTEM
HEADLIGHTS WITH LEVELING SYSTEM
(IF EQUIPPED)
LEVELING SWITCH
INSPECTION
To check the switch operation, substitute it with a new one. If proper
operation is obtained, it means the switch is defective.
Replace it with a new one.
LEVELING ACTUATOR
INSPECTION
All headlight system couples connected including leveling actuator
and switch, and at Ignition switch ON, listen to the leveling actuator
sound on both actuators according to the movement of the leveling
switch. If no sound is heard with the movement of the leveling
switch, replace headlight assembly.

YH4
GRAND
VITARA
LIGHTING SYSTEM 8B-11
REAR FOG LIGHT (IF EQUIPPED)
REAR FOG LIGHT SWITCH
INSPECTION
Check for continuity between terminals at each switch position
shown below. Hold the switch button (ON or OFF) pushed in during
checking switch.
NOTE:
Rear fog light lights up only when headlights (low or high
beams) or front fog lights (if equipped) are ON.
Rear fog lights turns OFF automatically when headlights or
front lights are turned OFF.

YH4
GRAND
VITARA
Hole to hole distance
ªa ± gº : 276 mm (10.87 in.)
ªa ± kº : 1000 mm (39.37 in.)
ªb ± b'º : 1302 mm (51.26 in.)
ªb ± gº : 730 mm (28.74 in.)
ªc ± c'º : 668 mm (26.30 in.)
ªc ± eº : 414 mm (16.30 in.)
ªc ± gº : 406 mm (15.98 in.)
ªc ± jº : 1029 mm (40.51 in.)
ªc ± kº : 1000 mm (39.37 in.)
ªd ± d'º : 1302 mm (51.26 in.)
ªd ± eº : 189 mm (7.44 in.)
ªd ± c'º : 1016 mm (40.00 in.)
ªd ± gº : 672 mm (26.46 in.)
ªd ± kº : 968 mm (38.11 in.)
ªe ± e'º : 1456 mm (57.32 in.)ªf ± f'º : 1550 mm (61.02 in.)
ªf ± hº : 299 mm (11.77 in.)
ªf ± jº : 811 mm (31.93 in.)
ªg ± kº : 854 mm (33.62 in.)
ªh ± h'º : 1339 mm (52.72 in.)
ªh ± j'º : 1504 mm (59.21 in.)
ªh ± jº : 677 mm (26.65 in.)
ªh ± kº : 927 mm (36.50 in.)
ªi ± i'º : 1344 mm (52.91 in.)
ªi ± jº : 391 mm (15.39 in.)
ªi ± kº : 760 mm (29.92 in.)
ªj ± j'º : 1348 mm (53.07 in.)
ªj ± kº : 676 mm (26.61 in.)
ªl ± jº : 961 mm (37.83 in.)
ªl ± kº : 1018 mm (40.08 in.)
a. Front bumper installation clip hole
b (b'). Front bumper installation hole
c (c'). Headlight installation hole
d (d'). Headlight installation resin nut hole
e (e'). Headlight installation hole
f (f'). Front fender installation hole
g. Center member installation hole
h (h'). Fender installation reference hole
i (i'). Fender installation hole
j (j'). Fender installation reference hole
k. Garnish installation clip hole
l. Mounting installation hole
9-26 BODY SERVICE
BODY DIMENSIONS
4 door model, 2 door model

YH4
GRAND
VITARA
1. Spot light
2. Head lining
3. Sunvisor assemblies
4. Room light
5. Trim
6. Assist grips
1. Sliding roof motor
2. Mounting screw
1. Motor assy
2. Hole (body)
3. Hole (cam)
9-66 BODY SERVICE
SLIDING ROOF MOTOR / RELAY
REMOVAL
1) Remove head lining, refer to HEAD LINING REMOVAL in this
section.
2) Disconnect coupler and remove sliding roof motor assembly by
removing 3 screws.
CAUTION:
After removing sliding motor assembly, do not move
guide and link.
INSTALLATION
For installation, reverse removal procedure, noting following point.
Before installing, connect coupler and push the CLOSE side of the
slide switch.

YH4
GRAND
VITARA
BODY SERVICE 9-73
5
46
4. Assistant grip
5. Rear room light
6. Inner trim
1. Roof harness
2. Rear washer hose
3. Adhesive tape
Front 1. Room light
2. Sunshade assembly
3. Spot light
IWATA
CAMI
HEAD LINING
REMOVAL
1) Remove spot light and sliding roof switch (if equipped).
2) Remove sunshade assembly.
3) Remove room light and spacer.
4) Remove assistant grips.
5) Remove inner trims covering head lining and door opening trim.
6) Remove rear speaker cover (if equipped).
7) Disconnect rear washer hose and roof harness from body.
8) Remove head lining.
NOTE:
Adhesive double coated tape is used to attach rear part of
head lining. Detach head lining from roof after removing all
above parts.
INSTALLATION
1) Set roof harness and washer hose to head lining with tape.
2) Clean roof where adhesive tape of head lining will be attached.
3) Peel off release liner of adhesive tape on head lining and install
it to body.
4) Install assistant grips a, b, c and d in that order.

YH4
GRAND
VITARA
9-74 BODY SERVICE
1. Door opening trim
2. Head liningSetSet
4. Assistant grip
5. Rear room light
6. Inner trim 1. Room light
2. Sunshade assembly
3. Spot light
IWATA
CAMI
5) Install door opening trim.
6) Install spot light, sunshade assembly, speaker cover, room light
and inner trims covering head lining.