Lubrication points SUZUKI GRAND VITARA 2004 2.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2004, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 2004 2.GPages: 801, PDF Size: 12.15 MB
Page 45 of 801

YH4
GRAND
VITARA
0B-18 MAINTENANCE AND LUBRICATION
ITEM 6-8
Suspension System Inspection
Check suspension bolts and nuts for tightness and retighten them
as necessary.
Repair or replace defective parts, if any.
NOTE:
For details of check points, refer to tables of Tightening Torque
Specification in Section 3D and 3E.
Front
1) Check stabilizer bar for damage or deformation.
2) Check bushing for damage, wear or deterioration.
3) Inspect strut for damage, deformation, oil leakage and opera-
tion. If strut is found faulty, replace it as an assembly unit, be-
cause it can not be disassembled.
Refer to strut check Section 3D for operation check.
4) Inspect strut boot for damage or crack.
5) Inspect for cracks or deformation in spring seat.
6) Inspect for deterioration of bump stopper.
7) Inspect strut mount for wear, cracks or deformation.
8) Check ball joint stud dust seal (boot) for leaks, detachment,
tear or other damage. Check suspension arm bushing for dam-
age, wear or deterioration.
Rear
9) Check shock absorber for damage, deformation, oil leakage
and operation.
10) Check bushings for wear and damage.
Page 49 of 801

YH4
GRAND
VITARA
The figure shows right-hand steering vehicle
The figure shows right-hand steering vehicle
0B-22 MAINTENANCE AND LUBRICATION
ITEM 6-14
Steering System Inspection
1) Check steering wheel for play and rattle, holding vehicle in
straight forward condition on the ground.
Steering wheel play ªaº: 0 ± 30 mm (0 ± 1.2 in.)
2) Check universal joints of steering shaft for rattle and damage. If
rattle or damage is found, replace defective part with a new one.
3) Check steering linkage for looseness and damage. Repair or re-
place defective part, if any.
4) Check bolts and nuts for tightness and retighten them as neces-
sary. Repair or replace defective parts, if any.
Refer to table of Tightening Torque Specification in Section 3B
(or 3B1) and 3C (or 3C1) for particular check points.
5) Check boots of steering linkage for damage (leaks, detachment,
tear, dent, etc.). If damage is found, replace it with new one.
If any dent is found on steering rack boots, correct it to original
shape by turning steering wheel to the right or left as far as it
stops and holding it for a few seconds.
6) Check wheel alignment.
NOTE:
For details of wheel alignment, refer to Wheel Alignment in
Section 3A.
ITEM 6-15
Power Steering (P / S) System Inspection (if equipped)
1) Visually check power steering system for fluid leakage and hose
for damage and deterioration.
Repair or replace defective parts, if any.
2) With engine stopped, check fluid level indicated on fluid tank,
which should be between MAX and MIN marks. If it is lower than
MIN, fill fluid up to MAX mark.
NOTE:
Be sure to use an equivalent of DEXRON
-II or DEX-
RON
-III for P / S fluid.
Fluid level should be checked when fluid is cool.
Page 632 of 801

YH4
GRAND
VITARA
9-14 BODY SERVICE
1. Door window
regulator attaching
nuts
2. Hole
1. Window regulator lubrication points
1. Door sealing
cover
2. Adhesive
REAR DOOR WINDOW REGULATOR
REMOVAL
1) Remove door glass, refer to steps 1) to 10) of REAR DOOR
GLASS REMOVAL in this section.
2) Disconnect power window motor lead wire at coupler and clamp.
3) Remove door window regulator attaching nuts (6 pcs.), and take
out regulator through hole as shown in left figure.
INSPECTION
1) Check regulator sliding and rotating parts for greasing.
2) Check rollers for wear and damage.
3) Check wire for damage.
INSTALLATION
Reverse removal sequence to install door window regulator noting
following points.
Tighten regulator base nuts according to the order (a, b, c) shown
in figure.
Adjust door window regulator according to following procedure.
a. Loosen three nuts, two screws and two bolts.
b. Raise window fully.
c. Tighten three regulator rail nuts according to the order (d, e,
f) shown in figure and two center sash bolts A.
d. Lower window.
e. Tighten two screws B to specified torque. Tighten front screw
first, then rear.
Tightening Torque for glass attaching screws
2.5 N
.m (0.25 kg-m, 1.8 lb-ft)
f. Check that the glass moves up and down smoothly and that
the top part of the glass contacts the glass run evenly.
Securely seal door sealing cover with adhesive.
Install door window regulator handle (if equipped) so that it has
an angle as shown when glass is fully closed.