lock SUZUKI GRAND VITARA 2007 3.G Service Manual

Downloaded from www.Manualslib.com manuals search engine 7-5 DRIVING TIPS
66J21-03E
Tire ChainsTire chains should only be used if they are
needed to increase traction or are required
by law. Make sure that the chains you use
are small-link chains or cable-type chains
and are the correct size for your vehicle’s
tires. Also make sure that there is enough
clearance between the fenders and the
chains as installed on the tires.
Install the chains on the rear tires tightly,
according to the chain manufacturer’s
instructions. Retighten the chains after
driving about 1.0 km (1/2 mile) if neces-
sary. With the chains installed, drive slowly.Do not drive through deep or rushing
water
Driving in deep or rushing water can be
hazardous. You could lose control of the
vehicle and the occupants could drown.
Also, your vehicle could be seriously dam-
aged. To avoid these risks, observe the fol-
lowing instructions and precautions.
 Do not drive through deep or rushing
water. Deep or rushing water, such as
fast-moving streams or floodwaters,
could carry your vehicle away from your
intended path. The water is too deep if it
covers your wheel hubs, axles or
exhaust tailpipe. Know the depth of the
water before you attempt to drive
through it.
 If water blocks the tailpipe, the engine
may not start or run. If the water is deep
enough to get drawn into the engine
intake system, the engine will be badly
damaged.
 Submerged brakes will have poor brak-
ing performance. Drive slowly and care-
fully. Driving slowly will also help avoid
water splashing onto the ignition system,
which could cause the engine to stall.
 Even when driving through shallow or
still waters, drive carefully since the
water may be hiding ground hazards
such as holes, ditches or bumps.
WARNING
 Do not allow anyone to stand near
the vehicle when you are rocking it,
and do not spin the wheels faster
than an indicated 40 km/h (25 mph)
on the speedometer. Personal
injury and/or vehicle damage may
result from spinning the wheels too
fast.
 Be sure to turn the transfer switch
from “4H” to “4H LOCK” or “4L
LOCK” when the tires slip in “4H”.
The continuing tires slip in “4H”
can cause the limited slip differen-
tial gear damage in the center dif-
ferential.
CAUTION
Release the accelerator pedal when
operating the gearshift lever. Operat-
ing the lever with the engine racing
can damage the gears.
CAUTION
Do not continue rocking the vehicle
for more than a few minutes. Pro-
longed rocking can cause engine
overheating, transmission or trans-
fer case damage or tire damage.
CAUTION
If you hear the chains hitting against
the vehicle body while driving, stop
and tighten them.
Off-Road Driving: NO

Downloaded from www.Manualslib.com manuals search engine 7-6 DRIVING TIPS
66J21-03E
WARNING
In addition to following the driving
tips in this section, it is important to
observe the following precautions for
on-road and off-road driving.
 Driver and passengers should wear
seat belts at all times.
 Do not let anyone else drive your
vehicle unless they are also aware
of the vehicle characteristics and
handling differences described in
this section.
 Avoid loaning your vehicle to any-
one unless you accompany them.
 Make sure your tires are in good
condition and always maintain the
specified tire pressure. Refer to
“Tires” in the “INSPECTION AND
MAINTENANCE” section for
details.
 Do not use tires other than those
specified by SUZUKI. Never use dif-
ferent sizes or types of tires on the
front and rear wheels. For informa-
tion regarding the specified tires,
refer to the Tire Inflation Pressure
Label located on the driver’s side
door pillar or the “SPECIFICA-
TIONS” section.
(Continued)
WARNING
(Continued)
 Never use oversized tires or special
shocks and springs to raise (jack
up) your vehicle. This will raise the
center of gravity of the vehicle and
change its handling characteris-
tics. Oversized tires may also rub
against the fender over bumps,
causing vehicle damage or tire fail-
ure.
 After driving through water, mud or
sandy ground, test the brakes while
driving at a slow speed to see if
they have maintained their normal
effectiveness. If the brakes are less
effective than normal, dry them by
repeatedly applying the brakes
while driving slowly until the
brakes have regained their normal
effectiveness.
 Do not use “4H LOCK” or “4L
LOCK” drive for normal driving.
 After extended operation in mud,
sand or water, have the brakes
inspected by your authorized
SUZUKI dealer as soon as possi-
ble.

Downloaded from www.Manualslib.com manuals search engine 8-8 VEHICLE LOADING AND TOWING
66J21-03E
Before towing
64J147
Vehicles equipped with a transfer switch
may be towed from the front with all four
wheels on the ground. Be sure to use
proper towing equipment designed for rec-
reational towing and make sure that towing
speed does not exceed 90 km/h (55 mph).To tow a vehicle equipped with a trans-
fer switch with all four wheels on the
ground:
1) Turn the ignition key to the “ON” posi-
tion.
2) Place the transmission in “N” (Neutral)
and depress the brake pedal and the
clutch pedal fully (if equipped).
3) Use the transfer switch to shift into neu-
tral.
64J218
NOTE:
First, push in and turn the switch to the
mark (1) at the left of the “N” position, and
hold the switch in this position for 5 sec-
onds until the “N” indicator blinks, then turn
the switch to the “N” position.
When you turn the transfer switch to the
“N” position, “N” indicator will come on with
the buzzer sound.
4) Make sure the “N” light on the instru-
ment cluster comes on.
5) Shift the manual transmission lever into
2nd gear or the automatic transmission
lever into “P” (Park).
6) Turn the ignition key to the “ACC” posi-
tion to unlock the steering wheel.
WARNING
When you tow your vehicle, follow
the instructions below to avoid acci-
dents and damage to your vehicle. In
addition, be sure to observe govern-
ment and local requirements regard-
ing vehicle lighting and trailer hitches
or tow bars.
WARNING
A safety chain should always be used
when you tow your vehicle.
CAUTION
Do not tow your vehicle with either
front wheels or rear wheels directly
on the ground (and the transmission
in neutral). If you do, the transmis-
sion will be damaged fatally.
(1)
Towing Your Vehicle (recreational towing): 13

Downloaded from www.Manualslib.com manuals search engine 8-10 VEHICLE LOADING AND TOWING
66J21-03E
4WD Vehicle Without a Transfer
Switch
54G586
54G58564J234
You can not tow your vehicle behind
another vehicle using recreational towing
methods.
2WD Vehicle1) Secure the rear wheels on a towing
dolly according to the instructions pro-
vided by the dolly manufacturer.
2) Turn the ignition key to the “ACC” posi-
tion to unlock the steering wheel.
3) Make sure the front wheels are facing
straight forward and secure the steering
wheel with a steering wheel clamping
device designed for towing.
CAUTION
Never tow your vehicle using recre-
ational towing methods. If you do, the
transmission will be permanently
damaged.
CAUTION
The steering column is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing. Always unlock the steering
wheel before towing.
Towing Your Vehicle (recreational towing): 13

Downloaded from www.Manualslib.com manuals search engine 9-1 INSPECTION AND MAINTENANCE
66J21-03E
60A187S
WARNING
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
 To prevent damage or unintended
inflation of the air bag system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
SUZUKI. Do not touch air bag sys-
tem components or wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
(Continued)
WARNING
(Continued)
 Do not leave the engine running in
garages or other confined areas.
 When the engine is running, keep
hands, clothing, tools and other
objects away from the moving fan
and fan belt.
 When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transmission is in
Neutral (for manual transmission
vehicles) or Park (for automatic
transmission vehicles).
 Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
 Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
 Do not allow smoking, sparks or
flames around gasoline or the bat-
tery. Flammable fumes are present.
 Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
(Continued)
WARNING
(Continued)
 Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
 Keep used oil, engine coolant and
other fluids away from children and
pets. Dispose of used fluids prop-
erly; never pour them on the
ground, into sewers, etc.

Downloaded from www.Manualslib.com manuals search engine 9-5 INSPECTION AND MAINTENANCE
66J21-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.52537.55062.57587.5100112.5125
months 7.5 1522.53037.54552.56067.575CHASSIS AND BODY
1. Clutch (for manual transmission)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) – I – I – I – I – I
Brake drums and shoes
(rear)
–
I
–
I
–
I
–
I
–
I
*3. Brake hoses and pipes – I – I – I – I – I
4.Brake fluid level check, *replacement
–
I
–
I
–
I
–
R
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment –I–I–I–I–I7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
*8.Wheel discs IIIIIIIIII
*9.
Wheel bearings
–
I
–
*I
–
I
–
*I
–
I
*10. Suspension system – I – I – I – I – I
*11.
Propeller shafts/Drive shafts
–
I
–
I
–
I
–
I
–
I
*12. Manual transmission oil I – – R – I – R – I
13.
Automatic transmission (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----5-speed A/T
*Fluid hose
–
–
–
–
–
I
–
–
–
–
*14. Transfer oil I – – I – I – R – I
*15.
Differential & Extension (for 2WD) oil
R
–
–
I
–
I
–
I
–
I
16. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
*17. Power steering (if equipped) I I I I I I I I I I
18.
All Latches, Hinges and Locks
I
I
I
I
I
I
I
I
I
I
19. Air conditioner filter (if equipped) – I – R – I – R – I
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-6 INSPECTION AND MAINTENANCE
66J21-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.
Item 9 *I - inspect for wear.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transmission)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) – I – I – I – I – I
Brake drums and shoes
(rear)
–
I
–
I
–
I
–
I
–
I
*3. Brake hoses and pipes – I – I – I – I – I
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment –I–I–I–I–I7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
*8.Wheel discs IIIIIIIIII
*9.
Wheel bearings
–
*I
–
I
–
*I
–
I
–
I
*10. Suspension system – I – I – I – I – I
*11.
Propeller shafts/Drive shafts
–
I
–
I
–
I
–
I
–
I
*12. Manual transmission oil – R – I – R – I – R
13.
Automatic transmission (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----5-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*14. Transfer oil – I – I – R – I – I
*15.
Differential & Extension (for 2WD) oil
–
I
–
I
–
I
–
I
–
I
16. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
*17. Power steering (if equipped) I I I I I I I I I I
18.
All Latches, Hinges and Locks
I
I
I
I
I
I
I
I
I
I
19. Air conditioner filter (if equipped) – R – I – R – I – R
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-11 INSPECTION AND MAINTENANCE
66J21-03E
Changing Engine Oil and Filter
60G306
Drain the engine oil while the engine is still
warm.
1) Remove the oil filler cap.
2) Remove the engine under cover.
3) Place a drain pan under the drain plug.
4) Using a wrench, remove the drain plug
and drain out the engine oil.5) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
6) Reinstall the engine under cover.
Replace the Oil Filter
60A198
1) Remove the engine under cover.
2) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
3) Using a clean rag, wipe off the mount-
ing surface on the engine where the
new filter will be seated.
4) Smear a little engine oil around the rub-
ber gasket of the new oil filter.
5) Screw on the new filter by hand until the
filter gasket contacts the mounting sur-
face.
WARNING
The engine oil temperature may be
high enough to burn your fingers
when the drain plug is loosened. Wait
until the drain plug is cool enough to
touch with your bare hands.EXAMPLE
WARNING
New and used oil and solvent can be
hazardous. Children and pets may be
harmed by swallowing new or used
oil or solvent. Repeated, prolonged
contact with used engine oil may
cause skin cancer. Brief contact with
used oil or solvent may irritate skin.
 Keep new and used oil and solvent
away from children and pets.
 Wear a long-sleeve shirt and water-
proof gloves.
 Wash with soap if oil or solvent
contacts your skin.
Tightening torque specification
35 Nm (25.3 lb-ft, 3.5 kg-m)
CAUTION
To tighten the oil filter properly, it is
important to accurately identify the
position at which the filter gasket
first contacts the mounting surface.
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-23 INSPECTION AND MAINTENANCE
66J21-03E
60G104
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering Wheel
54G110
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount
of free play is outside the specification or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
WARNING
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
 Poor braking performance
 Uneven braking (Brakes not work-
ing uniformly on all wheels.)
 Excessive pedal travel
 Brake dragging
 Excessive noise
 (Except ABS equipped vehicle)
Pedal pulsation (Pedal pulsates
when pressed for braking.)
Ratchet tooth specification “b”
5th – 7th
200 N (44 lbs, 20 kg)
“b”
EXAMPLE
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)EXAMPLE
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 9-26 INSPECTION AND MAINTENANCE
66J21-03E
D. Construction Code
This letter code is used to indicate the
type of ply construction in the tire. The
letter “R” means radial ply tire con-
struction, the letter “D” means diago-
nal or bias ply construction, and the
letter “B” means belted-bias ply con-
struction.
E. Rim Diameter
This two-digit number is the wheel or
rim diameter in inches.
Tire Inflation PressureTire inflation pressure should be checked
when the tire is cold. “Cold tire inflation
pressure” is the pressure in a tire that has
been driven less than 1 mile (1.6 km) or
has been standing for three hours or more.
54G307
The front, rear and spare tire pressure
specifications for your vehicle are shown
below and are listed on the Tire and Load-
ing Information Label, which is located on
the driver’s door lock pillar. The Tire and
Loading Information Label contains the fol-
lowing information:
 Seating Capacity
 Maximum Allowed Combined Weight of
Occupants and Cargo
Original Tire Size
 Recommended Cold Tire Inflation Pres-
sure of Original TiresMeasuring air pressure
Use the following steps to achieve proper
tire inflation:
1) Identify the recommended tire pressure
on the vehicle’s Tire and Loading Infor-
mation Label or in the owner’s manual.
2) Remove the valve cap from the tire
valve stem.
3) Using a reliable pressure gauge, mea-
sure the tire inflation pressure by press-
ing the tire gauge firmly onto the valve
to get a pressure measurement.
Remember that inflation pressures
should be checked when the tires are
“cold”, meaning before they have been
driven one mile or after sitting for three
hours or more allowing the tire to cool
to ambient air temperature.
4) If the air pressure is too high, slowly
release the air by pressing on the tire
valve stem with the edge of the tire
gauge until you reach the correct pres-
sure.
WARNING
Your SUZUKI is equipped with tires
which are all the same type and size.
This is important to ensure proper
steering and handling of the vehicle.
Never mix tires of different size or
type on the four wheels of your vehi-
cle. Mixing tires could cause you to
lose control while driving which may
lead to an accident. The size and type
of tires used should be only those
approved by SUZUKI Motor Corpora-
tion as standard or optional equip-
ment for your vehicle.
Recommended Cold Tire Inflation
Pressures
Front Tires220 kPa
32 psi
Rear Tires220 kPa
32 psi
Spare220 kPa
32 psi
Tires: 6