oil SUZUKI GRAND VITARA 2008 3.G Inspection And Maintenance Manual

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INSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule ........................................ 7-2
Maintenance Recommended under
Severe Driving
Conditions ........................................................................\
... 7-5
Drive Belt ........................................................................\
..... 7-7
Engine
Oil and Filter ........................................................... 7-8
Engine Coolant ..............................................................•..... \
7-13
Air Cleaner ., ........................................................................\
. 7-16
Spark Plugs ........................................................................\
. 7-17
Gear
Oil .................................................... ; ........................... 7-19
Clutch Pedal ........................................................................\

7-21 _
Automatic Transmission (AT) Fluid .................................. 7-21
Fuel Filter (Diesel engine) .................................................. 7-23
Brakes ........................................................................\
.......... 7-23
60G41 0 Steering ........................................................................\
........ 7-25
Power Steering
(if equipped) ............................................. 7-25
Tires ........................................................................\
.............. 7-26
Battery ........................................................................\
.......... 7-28
Fuses ...........................................
: ........................................ 7-30
Headlight Aiming ................................................................. 7-35
Head
Light Washer Fluid .................................................... 7-35
Bulb Replacement ............................................................... 7-35
Wiper Blades ....................................................................... \
7-42
Windshield Washer Fluid ................................................... 7-46
Air Conditioning System .................................................... 7-46

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60A187S
A. WARNING
You should take extreme care when working on your vehicle to prevent
accidental injury. Here are a few pre­
cautions that you should be espe­
cially careful to observe: (Continued)
7-1
A. WARNING
(Continued) • To prevent damage or unintended
activation of the air bag system or seat belt pretensioner system, be sure the battery is disconnected
and the ignition switch has been in
the "LOCK" position for at least 90 seconds before performing any
electrical service work on your SUZUKI. Do not touch air bag sys­tem components, seat belt preten­sioner system components or wires.
The wires are wrapped with yellow
tape or yellow tubing, and the cou­
plers are yellow for easy identifica­
tion.
• Do not leave the engine running in
garages or other confined areas. • When the engine is running, keep
hands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may not be moving, it can automatically turn on without warning. • When it is necessary to do service work with the engine running, make sure that the parking brake is set fully and the transmission is in Neutral (for manual transmission vehicles) or Park (for automatic transmission vehicles). (Continued)
A. WARNING
(Continued) • Do not touch ignition wires or other ignition system parts when starting the engine or when the engine is
running, or you could receive an electric shock. • Be careful not. to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
• Do not allow smOking, sparks, or flames around gasoline or the bat­
tery. Flammable fumes are present.
• Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle. • Be careful not to cause accidental short circuits between the positive
and negative battery terminals.
• Keep used oil, coolant, and other fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into sewers, etc ..

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'Interval: This interval should be judged by odom-I km (xl000) 15 30 L 45 I 60 75 90 eter reading or months, whichever comes first. I
miles (xl000) 9 18 ~ 27 j 36 45 54
I months
12 24 ~ 36 I 48 60 72 ENGINE 1-1. Engine accessory drive belt
[Class 1] 1.6
L engine: Tension check, • Adjustment, 'Replacement - -I --R [Class 1] Except
1.6 L engine: Inspect for damage -- -I --I
[Class 2] Including tensioner, idlers - - --R -*1-2. Camshaft timing belt [Class 2] Including tensioner ----R -'1-3. Valve lash (clearance) [Class 1] 1.6 L or 2.0 L engine -I -I -I -[Class 1] 2.4 L engine --I - -I 1-4. Engine oil and oil filter R R R
R R R
1-5. Engine coolant
[Class 1] SUZUKI LLC: Standard (Green) - -R --R SUZUKI LLC: Super (Slue) (#1) First time only:
Replace at 150000 km (90000 miles) or 90 months Second time and after: Replace every 75000 km (45000 miles) or 45 months [Class 2]
= 1 7 1 = 1 7 1 =1
R '1-6. Exhaust system (except catalyst) i IGNITION (except Diesel engine) 2-1. Spark plugs When unleaded fuel is used [Class 1] Iridium plug (or Platinum plug for 3.2 L engine) Replace every 105000 km (63000 miles) or 84 months. [Class 2] Iridium plug -I -I -I R I -I -When leaded fuel is used, refer to "Severe Driving Condition" schedule FUEL --3-1. Air cleaner filter element Paved-road I I I I R I I I I I R
Dusty condition
Refer to "Severe Driving condition" schedule.
*3-2. Fuel lines -I I I -I I I -I I
*3-3. Fuel filter
[Class 1] RePI~ce Try ~05oof km ~r 63rO m~les. 1
1 [Class 2] --'3-4. Fuel tank -I
#1: Be sure to perform the engine coolant level check under the daily inspection in "OPERATING YOUR VEHICLE" section. If you replace the engine coolant other than the SUZUKI LLC: Super (Blue), follow the schedule of SUZUKI LLC: Standard (Green).
• For Sweden: Item 2-1,4-1 and 4-2 should be per- Their next maintenance service should be done (1) V belt formed by odometer reading only. within the specified period. (2) V-rib belt • For Item 2-1. Nickel spark plugs, replace every 50000 km if the local law requires. • Some maintenance items are required to be ser­viced at times other than the regular maintenance
times shown at the top of above table. These items
can be serviced at an earlier service opportunity
according to customer's maintenance convenience.
7-3
1
'?;U (2~
65D395
• For Item 1-4: The engine oil level should be checked
regularly.
• For further details, see "Daily Inspection Checklist" in the "OPERATING YOUR VEHICLE" section.

Downloaded from www.Manualslib.com manuals search engine EMISSION CONTROL SYSTEM *4-1 . Crankcase ventiiation -system .. *4'-2.-Fuel evaporatlve-em'issiOn control system -
BRAKE *5'-1. Brake discs and pads (front, rear) - . Brakedrunls and shoes -(if equippedf -*i)-2:Brake hoses arid pipes . --. -5:3. Brake-flu-iCl ---------------
i):4:-l3-rake lever and cable CHASSIS AND BODY '-S:1:Clutch ---~----
6-2. Tires *6:3. ",ii,rheels-*6-4. Drive shafts/Propeller shafts 'i3Tsuspensionsysiem -­-~6-if Steering-system ---.
*6-7. Manual transmission oil
*6-S. -Transfer- oil --. *6-9. Differentiai oil -6~ 6.~ Automatic transmission' -~
Check, -*Replacement
Check, -Adjustment -
(I:
1stJ"§.OQ9=k...m:~njYf
(R: 1st 15000 km-only)­
'Fluid-Ievel -------
*
Fluidc::hange' * Fll.Jid hOse . ,----
km (x1000) 15
miles (x1000)l 9
months I 12
-(Class 1] ---~--I--[Class 1] ..
INSPECTION AND MAINTENANCE
--I
30 18
24
. -_" . ----. -
I I
1-
I 45 60 75 I 90 I 27 36 I 45 I 54
36 48 I 60 I 72
~I---~ --l-':--I: '-~ --1--T . ,--~--------~ I - - -
I
------------.-----------'If------------1'1'----. -------,-R-'(1sffS066 km only) ------. -, 1--1--.---------._---
-------~..:----------~ ---T
.--, -Ft'or I
'-"T --1---
i
._-
.-. ---T
I -1-
I--T I - I
I
I
T I -----I -1---r
I '---R---
-----------_________ ~4_._
--, -Replace every 165000 km (99000 miles). -.. ----- . --.---------------. --'I' -,--.-. .. .. , .. -.. '--' "-1 -f 6-1 i. 'AII'hitches, hinges and locks . *6-f2~Power steerTng (if equipped) --_., _._._-"- ----,--------.---~---'--"----------.-----,--.--------.. --T ----.. -· .. -------1----'-"1
*6-13. Air conditioner filter element (if equipped) R I R
A WARNING
The shock absorbers are filled with high pressure gas. Never attempt to disassemble it or throw it into a fire. Avoid storing. it
near a heater or heating device'. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
7-4

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Maintenance Recommended under Severe Driving Conditions
If the car is usually used under the conditions corresponding to any severe condition code given below, it is recommended that applicable maintenance operation be performed at the particular interval as given in the chart below.
Severe condition code A -Repeated short trips B -Driving on rough and/or muddy roads C -Driving on dusty roads D -Driving in extremely cold weather and/or salted roads E -Repeated short trips in extremely cold weather F -Leaded fuel use G -Low quality fuel use H -Trailer towing (if admitted)
Severe
Maintenance
Condition Code
-B C D - -- -Engine accessory drive.belt (Gasoline engine)
-B C D ----Engine accessory drive belt (Diesel engine) Including tensioner, idlers
A -C D E ---Camshaft timing belt (Diesel engine only)
Including tensioner
A -C D E F -H Engine oil and oil filter (Gasoline engine) (Diesel engine)
- --- --G -Engine oil and oil
filter (Diesel engine)
-B - -- - --Exhaust
pipe mountings
A B C -E F -H Spark plugs
7-5
Maintenance
Maintenance Interval Operation
I Every 15000 km (9000 miles) or 12 months
R Every 45000 km (27000 miles) or 36 months
R Every 30000 km (18000 miles) or 24 months
R Every 45000 km (27000 miles) or 36 months
R Every 7500 km (4500 miles) or 6 months
R Every 5000 km (3000 miles) or 6 months
I Every 15000 km (9000 miles) or 12 months
R Every 30000 km (18000 miles) or 24 months

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Air
cleaner filter element --C -- -- -(Inspect or replace more frequently if necessary.)
- - - - --G -Fuel filter (Diesel engine)
(Change each time water is detected.)
-B - -E - -H Automatic transmission fluid change
-B - - - - - -Suspension bolts and ·nuts
-B C D - - -H Wheel bearings
-B -D E - -H Drive shafts and Propeller shafts
B E H Manual transmission oilfTransfer oil - - - - -Differential oil
Air conditioner filter element (if equipped) . - -C D -
-- -(Clean more frequently if the air flow from the air
conditioner decreases.)
NOTE: I - Inspect, clean, adjust, lubricate or replace as necessary
R - Replace or change
T - Tighten to the specified torque
INSPECTION AND MAINTENANCE
Maintenance
Operation Maintenance Interval
I
Every 2500 km (1500 miles)
R Every 30000 km (18000 miles)
. or 24 months
R Every 5000 km (3000 miles)
R Every 30000 km (18000 miles) or 24 months
T Every 15000 km (9000 miles) or 12 months
I Every 15000 km (9000 miles) or 12 months
I Every ~ 5000 km (9000 miles) or 12 months
Firsttime only:
15000 km (9000 miles) or 12 months .
R Second time and after:
Every 30000 km (18000 miles) or 24 months reckoning from 0 km (0 mile) or 0 month
I Every 15000 km (9000 miles) or 12 months .
R Every 45000 km (27000 miles) or 36 months
7-6

Downloaded from www.Manualslib.com manuals search engine L4 2.4 L
ADS
GE
V63.2 L
GE
..... : 100 N (22Ibs, 10 kg) press ADS: Accessory drive belt GE: Generator PS: Power steering pump AC: Air conditioner compressor
AC
INSPECTION AND MAINTENANCE
Engine Oil and Filter
Specified Oil
(For Gasoline Engine Model)
1.6 L or 2.4 L engine
10W-40
10W·30
(1~~ ~'lY-~Q W·20
°C -30 -20
-10
0 10
20 I I I
I I
I of -22
-4 14 32 50 68
(1) Preferred
:>
:>
S 30 40 I I 86 104
63J266
Be sure that the engine oil you use comes
under the quality classification of SG, SH, SJ, SL or SM. Select the appropriate oil viscosity according to the above chart.
79K041 SAE OW-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
7-8

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2.0 L or 3.2 L engine
15W-40 :> 10W-40 :> (2)
~
1 QW-30 :>
:> 5W-;lQ 'C -30 -20
-10
0 10
20 30 40 I I I I I
I I I 'F -22 -4 14
32 50 68 86 104
78K082
(2) Preferred
Be sure that the engine oil you use comes
under the quality classification of SG, SH, SJ, SL or SM. Select the appropriate oil
viscosity according to the above chart.
SAE 5W-30 (2) is the best choice for good
fuel economy, and good starting in cold
weather.
7-9
(For Diesel Engine Model)
(3) 1 ~W-40
"'I :> 5W-3Q
1 OW-30 :> 'c -30 -20
-10
0 10 20
30 40 'F-:22 I
I I I I
I I -4 14 32 50 68 86 104
78K102
(3) Preferred
Be sure
that the engine oil you use comes
under the quality classification of ~CEA C3 or C4 which is mandatory for DPp!9. Select the appropriate oil viscosity according to
the above chart.
SAE 5W-30 (3) is the best choice for good
fuel economy, and good starting in cold
weather.
CAUTION
Use only the recommended ACEA C3 or C4. Use of non-recommended
engine oil will cause a.Jfamage of the
diesel engine and DPpiY.
Oil Level Check
Engine oil dipstick
(For
Gasoline Engine Model)
(For Diesel Engine Model)
80G064
EXAMPLE
64J227

Downloaded from www.Manualslib.com manuals search engine EXAMPLE
520084
It is important to keep the engine oil at the
correct level for proper lubrica.tionof your vehicle's engine. Check the oil level with
the vehicle on a level surface. The oil level indication may be inaccurate if the vehicle is on a slope. The oil level should be checked either before starting the engine
or warm up the engine to normal operating
temperature, then stop the engine and wait
at least 5 minutes (at least 10 minutes for Diesel engine model).
The handle of the engine oil dipstick is col­ored yellow for easy identification. Pull out
the oil dipstick, wipe oil off with a clean cloth, insert the dipstick all the way into the
engine (for cap-type dipstick, screw in it fully), then remove it again. The oil on the
stick should be between the upper and lower limits shown on the stick. If the oil level indication is near the lower limit, add
enough oil to raise the level to the upper limit.
CAUTION
Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil.
CAUTION
(For Diesel Engine Model)
• Do not top up the oil over the upper limit. Too much oil could destroy
the engine.
• For cap-type dipstick, screw in it fully to check the engine oil. Other­wise, the stick does not show the correct level, and the engine oil
may be filled over the upper limit.
INSPECTION AND MAINTENANCE
Refilling
EXAMPLE
81A147
Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick. Be careful not to overfill. Too much oil is almost as bad as too little oil. After refilling, start the
engine and allow it to idle for about a
minute. Stop the.engine, wait about 5 min­utes and check the oil level again.
7-10

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Changing Engine Oil and Filter Drain the engine oil while the engine is still
warm.
Gasoline engine
EXAMPLE
~~~~J' Close
54G091
1) Remove the oil filler cap. 2) Remove the engine under cover.
3) Place a drain pan under the drain plug.
4) Using a wrench, remove the drain plug
and drain out the engine oil.
A WARNING
The engine oil temperature may be
high enough to burn your fingers
when the drain plug is loosened. Wait
until the drain plug is cool enough to touch with your bare hands.
7-11
A WARNING
New and used oil can be hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep
new and used oil and used oil filters
away from children and pets.
Repeated,
prolonged contact with used engine oil may cause skin can­cer.
Brief contact with used oil may irri­tate skin. To minimize your exposure to used
oil, wear a long-sleeve shirt and
moisture-proof gloves (such as dish­washing gloves) when changing oil. If oil contacts your skin, wash thor­
oughly with soap and water.
Launder any clothing or rags if wet
with oil.
Recycle or properly dispose of used
oil and filters.
5) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.
6) Reinstall the engine under cover.
EXAMPLE
Loosen
65D258
EXAMPLE
60G306
Tightening torque for drain plug:
Gasoline engine:
35 Nm (3.5 kg-m, 25.3 Ib-ft)
Diesel engine: 35 Nm (3.5 kg-m, 25.3 Ib-ft)