air filter SUZUKI GRAND VITARA 2008 3.G Owners Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2008, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 2008 3.GPages: 290, PDF Size: 4.99 MB
Page 207 of 290

INSPECTION AND MAINTENANCE
9
66J22-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 9-7
Drive Belt ............................................................................. 9-9
Engine Oil and Filter ........................................................... 9-9
Gear Oil ................................................................................ 9-13
Automatic Transmission Fluid ........................................... 9-15
Engine Coolant .................................................................... 9-17
Windshield Washer Fluid ................................................... 9-19
Air Cleaner ........................................................................... 9-20
Spark Plugs ......................................................................... 9-20
Brakes .................................................................................. 9-21
Steering Wheel .................................................................... 9-23
Clutch Pedal ........................................................................ 9-24
Tires ...................................................................................... 9-24
Battery .................................................................................. 9-35
Fuses .................................................................................... 9-35
Headlight Aiming ................................................................. 9-38
Bulb Replacement ............................................................... 9-39
Wiper Blades ....................................................................... 9-44
Air Conditioning System .................................................... 9-47
Page 210 of 290

9-3INSPECTION AND MAINTENANCE
66J22-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75ENGINE & EMISSION CONTROL
1. Drive belt
Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
R
–
–
*2. Valve lash (clearance) – – – I – – – I – –
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – – – I – – – I – –
5.Engine coolant
–
–
–
R
–
–
–
R
–
–
*6. Exhaust pipes and mountings – – – I – – – I&(R) – –
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – – – I – –
9.Spark plugs
–
–
–
–
–
–
–
R
–
–
*10. Ignition coil (Plug cap) – – – I – – – I – –
*11.
Fuel tank & cap
–
–
–
I
–
–
–
I
–
–
12. Air cleaner filter element – – – R – – – R – –
*13.
Fuel filter
–
–
–
–
–
–
–
–
–
–
*14. Fuel lines and connections – – – I – – – I – –
*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10
Page 211 of 290

9-4
INSPECTION AND MAINTENANCE
66J22-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.
Item 6 (R) is applicable to the exhaust mounting rubber only.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive beltTension check, *adjustment, *replacement
–
I
–
–
–
R
–
–
–
I
*2. Valve lash (clearance) – I – – – I – – – I3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I – – – I – – – I5.Engine coolant
–
R
–
–
–
R
–
–
–
R
*6. Exhaust pipes and mountings – I – – – I&(R) – – – I*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – I – – – I9.Spark plugs
–
–
–
–
–
R
–
–
–
–
*10. Ignition coil (Plug cap) – I – – – I – – – I*11.
Fuel tank & cap
–
I
–
–
–
I
–
–
–
I (#1)
12. Air cleaner filter element – R – – – R – – – R*13.
Fuel filter
–
–
–
–
–
–
–
–
–
R
*14. Fuel lines and connections – I – – – I – – – I (#1)*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10
Page 212 of 290

9-5INSPECTION AND MAINTENANCE
66J22-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75CHASSIS AND BODY
1. Clutch (for manual transmission)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) – I – I – I – I – I
Brake drums and shoes
(rear)
–
I
–
I
–
I
–
I
–
I
*3. Brake hoses and pipes – I – I – I – I – I
4.Brake fluid level check, *replacement
–
I
–
I
–
I
–
R
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment – I – I – I – I – I7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
*8. Wheel discs I I I I I I I I I I
*9.
Wheel bearings
–
I
–
*I
–
I
–
*I
–
I
*10. Suspension system – I – I – I – I – I
*11.
Propeller shafts/Drive shafts
–
I
–
I
–
I
–
I
–
I
*12. Manual transmission oil I – – R – I – R – I
13.
Automatic transmission (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----5-speed A/T
*Fluid hose
–
–
–
–
–
I
–
–
–
–
*14. Transfer oil I – – I – I – R – I
*15.
Differential & Extension (for 2WD) oil
R
–
–
I
–
I
–
I
–
I
16. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
*17. Power steering (if equipped) I I I I I I I I I I
18.
All Latches, Hinges and Locks
I
I
I
I
I
I
I
I
I
I
19. Air conditioner filter (if equipped) – I – R – I – R – I
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10
Page 213 of 290

9-6
INSPECTION AND MAINTENANCE
66J22-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.
Item 9 *I - inspect for wear.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transmission)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) – I – I – I – I – I
Brake drums and shoes
(rear)
–
I
–
I
–
I
–
I
–
I
*3. Brake hoses and pipes – I – I – I – I – I
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment – I – I – I – I – I7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
*8. Wheel discs I I I I I I I I I I
*9.
Wheel bearings
–
*I
–
I
–
*I
–
I
–
I
*10. Suspension system – I – I – I – I – I
*11.
Propeller shafts/Drive shafts
–
I
–
I
–
I
–
I
–
I
*12. Manual transmission oil – R – I – R – I – R
13.
Automatic transmission (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----5-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*14. Transfer oil – I – I – R – I – I
*15.
Differential & Extension (for 2WD) oil
–
I
–
I
–
I
–
I
–
I
16. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
*17. Power steering (if equipped) I I I I I I I I I I
18.
All Latches, Hinges and Locks
I
I
I
I
I
I
I
I
I
I
19. Air conditioner filter (if equipped) – R – I – R – I – R
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10
Page 214 of 290

9-7INSPECTION AND MAINTENANCE
66J22-03E
Maintenance Recommended under Severe Driving ConditionsIf the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that appli-
cable maintenance operation be performed at the particular interval shown in the chart below.
Severe condition code
A – Repeated short trips
B – Driving on rough and/or muddy roads
C – Driving on dusty roads
D – Driving in extremely cold weather and/or on salted roads
E – Repeated short trips in extremely cold weather
H – Towing a trailer
Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
A – C D E H Engine oil and oil filter REvery 5000 km (3000 miles)
or 3 months
A B – D – H Exhaust pipes and mountings IEvery 10000 km (6000 miles)
or 6 months
– – C – – – Air cleaner filter element *1IEvery 5000 km (3000 miles)
or 3 months
REvery 25000 km (15000 miles)
or 15 months
– – C – – – Canister air suction filter REvery 100000 km (60000 miles)
or 60 months
ABC– – HBrake discs and pads (front)
Brake drums and shoes (rear)IEvery 10000 km (6000 miles)
or 6 months
– B – D E H Propeller shafts/Drive shafts IEvery 10000 km (6000 miles)
or 6 months
– B – – E H Manual transmission oil REvery 25000 km (15000 miles)
or 15 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10
Page 215 of 290

9-8
INSPECTION AND MAINTENANCE
66J22-03E
NOTE:
I – Inspect, clean, adjust, lubricate or replace as necessary
T – Tighten to the specified torque
R – Replace or change
L – Lubricate
*1 Inspect more frequently if the vehicle is used under dusty conditions.
*2 Clean more frequently if the air flow from the air conditioner decreases. Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
– B – – E H Automatic transmission (A/T) fluid REvery 25000 km (15000 miles)
or 15 months
– B – – E H Transfer, Differential and Extension oil REvery 25000 km (15000 miles)
or 15 months
– B – – – – Bolts and nuts on suspension TEvery 10000 km (6000 miles)
or 6 months
– B C – – – Drive belt IEvery 25000 km (15000 miles)
or 15 months
– – C D – – Air conditioner filter element *2IEvery 10000 km (6000 miles)
or 6 months
REvery 50000 km (30000 miles)
or 30 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10
Page 216 of 290

9-9INSPECTION AND MAINTENANCE
66J22-03E
Drive BeltMake sure the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning or excessive
belt wear can result. When you press the
belt with your thumb midway between the
pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.
52D029
Engine Oil and FilterSpecified Oil
52D083
(1) Preferred
Use engine oil with the American Petro-
leum Institute Certified For Gasoline
Engines “Starburst” symbol.
Select the appropriate oil viscosity accord-
ing to the above chart.
We highly recommend you use SAE 5W-
30 oil.
WARNING
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
DEFL: 4 – 7 mm (0.16 – 0.28 in.) DEFL: 9 – 11 mm (0.35 – 0.43 in.)
PS
GE
AC
→: 100 N (22 lbs, 10 kg) press
GE: Generator
DEFL: Deflection
PS: Power steering pump
AC: Air conditioner compressor
CAUTION
Failure to use the recommended oil
can result in engine damage.C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
10W-30
(1)
5W-30
Temperature
EXAMPLE
“Starburst”
Drive Belt: 1, 2
Engine Oil and Filter: 1, 2
Page 283 of 290

15-1
INDEX
15
66J22-03E
INDEXSymbols“AIR BAG” Light
..................................................................4-8
“CRUISE” Indicator Light
...................................................4-9
“ESP OFF” Indicator Light .......................................... 4-6
, 6-20
“ESP OFF” Switch
...............................................................4-16
“ESP” (Electronic Stability Program) Warning Light
.......4-6
“ESP” Warning Light
...........................................................6-20
“PASS AIR BAG OFF” Indicator
.........................................4-14
“SET” Indicator Light
..........................................................4-9
Numerics5-Speed Automatic Transmission
......................................6-5
AA/T Selector Position Indicator
..........................................4-11
Accelerator Pedal
................................................................5-2
Accessory Socket ................................................................5-16
Adding Engine Coolant
.......................................................9-17
Adjusting Seat Position ......................................................2-18
Adjusting Seatbacks
...........................................................2-18
Air Cleaner
...........................................................................9-20
Air Conditioning System
.....................................................9-47
Anti-Lock Brake System (ABS)
..........................................6-16
Anti-Lock Brake System (ABS) Warning Light
.................4-5
Anti-Lock Braking System (ABS)
.......................................6-19
Armrest
.................................................................................5-7
Assist Grips
.........................................................................5-10
Audio Systems .....................................................................4-28
Automatic Heating and Air Conditioning System
(Climate Control) .................................................................4-21Automatic Locking Retractor (ALR)
.................................. 2-22
Automatic Transmission Fluid
.......................................... 9-15
Auto-On Headlight System
................................................ 3-6
BBasic Operations
................................................................ 4-31
Battery
.................................................................................. 9-35
Brake Assist System
.......................................................... 6-16
Brake Fluid
.......................................................................... 9-21
Brake Pedal ..................................................................5-2
, 9-22
Brake System Warning Light
............................................. 4-5
Brakes
.................................................................................. 9-21
Braking ................................................................................. 6-15
Break-In ................................................................................ 6-25
Brightness Control
............................................................. 4-11
Bulb Replacement ............................................................... 9-39
CCatalytic Converter
............................................................. 6-25
Changing Engine Oil and Filter
......................................... 9-11
Changing Wheels
................................................................ 9-30
Charging Light
.................................................................... 4-7
Child Lock System (rear doors)
......................................... 2-13
Child Restraint Systems
..................................................... 2-27
Cigarette Lighter and Ashtray
........................................... 5-17
Clock
.................................................................................... 4-18
Clutch Pedal
.................................................................5-2
, 9-24
Coat Hooks
.......................................................................... 5-11
Corrosion Prevention
......................................................... 11-1
Cruise Control
..................................................................... 3-10
Page 284 of 290

15-2INDEX
66J22-03E
Cup Holder and Storage Bin
...............................................5-14
DDaily Inspection Checklist
..................................................6-2
Daytime Running Light (D.R.L.) Indicator Light
...............4-10
Daytime Running Light (D.R.L.) System
............................3-7
Door Locks
...........................................................................2-2
Drive Belt
..............................................................................9-9
Driver’s Seat Belt Reminder Light
.....................................4-7
EElectronic Stability Program (ESP®)
.................................6-18
Emergency Locking Retractor (ELR) .................................2-22
Emission Compliance Label (for U.S.A.)
...........................12-2
Engine Block Heater
............................................................6-4
Engine Coolant
....................................................................9-17
Engine Coolant Level Check
..............................................9-17
Engine Coolant Replacement .............................................9-18
Engine Hood
........................................................................5-13
Engine Oil and Filter
............................................................9-9
Engine Serial Number .........................................................12-1
Exhaust Gas Warning .........................................................6-1
FFluid Level Check
................................................................9-15
Folding Rear Seats ..............................................................5-4
Folding Seats
.......................................................................5-4
Frame Hooks ........................................................................5-17
Front Air Bags ......................................................................2-39
Front Fog Light Switch
.......................................................4-16
Front Passenger’s Seat Belt Reminder Light
...................4-3
Front Seat Back Pocket
......................................................5-19
Front Seat Heater
.................................................................5-9
Fuel Consumption and Driving Range
..............................4-18Fuel Filler Cap
..................................................................... 5-3
Fuel Gauge
.......................................................................... 4-13
Fuel Pump Labeling
............................................................ 1-1
Fuel Recommendation ....................................................... 1-1
Fuse under the Dash Board
............................................... 9-37
Fuses
.................................................................................... 9-36
FUSES AND PROTECTED CIRCUITS
................................ 13-1
GGasoline Containing MTBE
................................................ 1-1
Gasoline/Ethanol blends
.................................................... 1-1
Gasoline/Methanol blends ................................................. 1-1
Gear Oil
................................................................................ 9-13
Gear Oil Level Check
.......................................................... 9-14
Gear Oil Replacement ......................................................... 9-15
Gearshift Lever
.................................................................... 5-2
GLOSSARY OF TIRE TERMINOLOGY
............................... 9-32
Glove Box
............................................................................ 4-17
HHazard Warning Switch
...................................................... 4-15
Head Restraints
................................................................... 2-19
Headlight Aiming ................................................................ 9-39
High Beam Indicator Light
................................................. 4-10
HomeLink®
.......................................................................... 5-25
Horn
...................................................................................... 3-12
IIdentification Numbers
....................................................... 12-1
If the Engine is Flooded ..................................................... 10-5
If the Engine Overheats ...................................................... 10-5
If the Starter Does Not Operate
......................................... 10-4
If You Can Not Shift Automatic Transmission Gearshift
Lever Out of “P” (PARK)
.................................................... 10-6