full SUZUKI GRAND VITARA 2012 Repair Manual

7-33INSPECTION AND MAINTENANCE
79K21-03E
Recommended Inflation Pressure –
the cold tire inflation pressure recom-
mended by a manufacturer.
Rim – metal support for a tire or tire
and tube assembly upon which the tire
beads are seated.
Vehicle Capacity Weight – the rated
cargo and luggage load plus 68 kilo-
grams (150 lbs) times the vehicle’s
designated seating capacity.
Vehicle Maximum Load on the Tire –
the load on an individual tire that is
determined by distributing to each axle
its share of the maximum loaded vehi-
cle weight and dividing by two.
Vehicle Normal Load on the Tire – the
load on an individual tire that is deter-
mined by distributing to each axle its
share of the curb weight, accessory
weight, and normal occupant weight
(distributed in accordance with Table 1
shown below) and dividing by 2.TABLE 1 – Occupant Loading and
Distribution For Vehicle Normal
Load For Various Designated Seat-
ing Capacities
Vehicle LoadingYour vehicle was designed for specific
load capacities. The load capacities of
your vehicle are indicated by the
Gross Vehicle Weight Rating (GVWR),
the Gross Axle Weight Rating (GAWR,
front and rear), and the total load
capacity, the seating capacity, and the
cargo load capacity. The GVWR and
GAWR (front and rear) are listed on
the Safety Certification Label which is
located below the driver’s side door
latch striker. The total load capacity
and seating capacity are listed on the
Tire and Loading Information Labelwhich is located below the Safety Cer-
tification Label. The cargo load capac-
ity can be determined as described
below.
Cargo Load Capacity – Maximum
weight of cargo and luggage that the
vehicle can safely carry. Cargo load
capacity is the difference between the
total load capacity of the vehicle and
the total combined weight of all vehicle
occupants. Refer to “Steps for Deter-
mining Correct Load Limit” for details
on how to determine cargo load
capacity.
GVWR – Maximum permissible overall
weight of the fully loaded vehicle
(including all the occupants, accesso-
ries and cargo plus the trailer tongue
weight if towing a trailer).
GAWR – (Front and Rear) Maximum
permissible weight on an individual
axle.
Seating Capacity – Maximum number
of occupants the vehicle is designed to
carry.
NOTE:
Even though the number of occupants
is within the seating capacity, you still
must make sure that you do not Designated
seating
capacity,
number of
occupantsVehicle
normal
load,
number of
occupantsOccupant
distribution
in a
normally
loaded
vehicle
2 through 4 2 2 in front
5 through 10 3 2 in front,
1 in sec-
ond seat
Fuses: 7

7-40
INSPECTION AND MAINTENANCE
79K21-03E
Bulb ReplacementNOTE:
If it is difficult to replace headlight bulbs or
clearance light bulbs due to under-hood
components trust this job to your dealer.
Center Interior Light (if equipped)
64J159
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out. When replacing the bulb, make sure
that the contact springs are holding the
bulb securely.
Rear Interior Light (if equipped)
64J160
Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown. To install it, simply push it back in.
The bulb can be removed by simply pulling
it out.
WARNING
 Light bulbs can be hot enough to
burn your finger right after being
turned off. This is true especially
for halogen headlight bulbs.
Replace the bulbs after they
become cool enough.
 The headlight bulbs are filled with
pressurized halogen gas. They can
burst and injure you if they are hit
or dropped. Handle them carefully.
CAUTION
The oils from your skin may cause a
halogen bulb to overheat and burst
when the lights are on. Grasp a new
bulb with a clean cloth.
CAUTION
Frequent replacement of a bulb indi-
cates the need for an inspection of
the electrical system. This should be
carried out by your SUZUKI dealer.
Wiper Blades: 3

7-43INSPECTION AND MAINTENANCE
79K21-03E
Other General LightsBulb holder
54G123
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.Bulb
54G124
(3) Removal
(4) Installation
There are two types of bulb, “Full glass
type” (1) and “Glass/metal type” (2).
To remove and install a full glass type bulb
(1), simply pull out or push in the bulb.
To remove a glass metal type bulb (2) from
a bulb holder, push in the bulb and turn it
counterclockwise. To install a new bulb,
push it in and turn it clockwise.
You can access the individual bulb or bulb
holders as follows.Position/Turn signal light
64J163
To replace the bulb of position/turn signal
light, follow the procedure for the bulb
replacement of the “Front Fog Light”.
Rear combination light
78K124
(1)
(1) (2)(2)
EXAMPLE
(1)
(2) (3)
(4)EXAMPLE
EXAMPLE
Air Conditioning System: 4

8-3EMERGENCY SERVICE
79K21-03E
Changing WheelsTo change a wheel, use the following pro-
cedure:
To remove the spare wheel:
1) Remove the jack and tools from the
vehicle.
78K150
2) Release the lock at the underneath of
the spare wheel full cover (A) as shown
in the illustration.
78K151
3) Unhook the under claws (1) and the
middle claws (2) one by one.
78K152
4) Unhook the upper claws (3), and
remove the wheel full cover.
WARNING
 Use the jack only to change wheels
on level, hard ground.
 Never jack up the vehicle on an
inclined surface.
 Never raise the vehicle with the
jack in a location other than the
designated jacking point near the
wheel to be changed.
 Make sure that the jack is raised at
least 51 mm (2 inches) before it
contacts the flange. Use of the jack
when it is within 51 mm (2 inches)
of being fully collapsed may result
in failure of the jack.
 Never get under the vehicle when it
is supported by the jack.
 Never run the engine when the
vehicle is supported by the jack
and never allow passengers to
remain in the vehicle.
(A)
(1) (2)(3)
Jump Starting Instructions: 7

8-4
EMERGENCY SERVICE
79K21-03E
NOTE:
Remove the full wheel cover from the bot-
tom part to the upper part. Otherwise, the
claws may be broken.
(Half cover type)
78K060
NOTE:
If your vehicle is equipped with the half
cover, remove the center bolt (4), then
remove the outer cover (5) of the spare
wheel half cover.
78K153
5) Pull out the lock cover (B) fitted on the
lock nut of the spare wheel while insert-
ing the key full into the key hole of the
lock cover (B).
6) Remove the lock nut and wheel nuts of
the spare wheel, then remove the spare
wheel with both hands.
To change the wheel:
1) Loosen, but do not remove the wheel
nuts.
2) Jack up the vehicle (follow the jacking
instructions in this section)
3) Remove the wheel nuts and wheel.
4) Before installing the new wheel, clean
any mud or dirt off from the surface of
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
5) Install the new wheel and replace the
wheel nuts with their cone shaped endfacing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
81A057
Tightening torque for wheel nut
100 Nm (10.0 kg-m, 72.3 lb-ft)
6) Lower the jack and fully tighten the nuts
in a crisscross fashion with a wrench as
shown in the illustration.
(5) (4)
(B)
EXAMPLE
Jump Starting Instructions: 7
Towing a Disabled Vehicle: 6
If the Starter Does Not Operate: 2, 9

8-5EMERGENCY SERVICE
79K21-03E
To install the wheel:
78K154
1) Install the wheel with both hands to the
spare tire carrier (1) as shown in the
illustration.
Then tighten the wheel nuts (2) and
spare tire nut (3).
78K155
2) Put the spare tire nut lock (4) on the
spare tire nut and push the lock in.
3) Install the wheel cover in the reverse
order to removal.
78K063
NOTE:
When you install the spare tire full cover,
make sure the position of the upper claws
marked on outside (5) and holes, then
hook them first.
WARNING
Use genuine wheel nuts and tighten
them to the specified torque as soon
as possible after changing wheels.
Incorrect wheel nuts or improperly
tightened wheel nuts may come
loose or fall off, which can result in
an accident. If you do not have a
torque wrench, have the wheel nut
torque checked by an authorized
SUZUKI dealer.
(1)
(2)
(3)
(4)
(5)
If the Engine is Flooded: 2, 9
If the Engine Overheats: 2, 9

8-6
EMERGENCY SERVICE
79K21-03E
64J196
Snow TiresYour vehicle is equipped with all-season
tires which are designed for use in summer
and most winter conditions. For improved
traction in severe winter conditions,
SUZUKI recommends mounting radial
snow tires on all four wheels. Snow tires
must be the same size as the standard
tires. Also be sure to use the tires of the
same type and brand on all four wheels of
your vehicle.
CAUTION
To avoid the removal of the spare
wheel full cover while driving, be
sure to fit the claws (3) of the outer
cover of the spare wheel full cover to
each hole (4) of the inner cover of the
spare wheel full cover.
(3)
(4)
WARNING
Vehicle equipped with P225/65R17
tires have a spare wheel and tire that
are a different size than the wheels
and tires on the vehicle. The spare
wheel and tire on these vehicles are
intended for temporary emergency
use only. The wheel is painted yellow
to remind you that the wheel and tire
are for temporary use only. Continu-
ous use of this spare can result in tire
failure and loss of control. Always
observe these precautions when
using this spare:
 Be aware that your vehicle will han-
dle differently with this temporary
spare.
 Do not exceed 80 km/h (50 mph)
speed.
 Replace the temporary spare with a
standard tire and wheel as soon as
possible.
 Do not operate your vehicle in “4H
LOCK” or “4L LOCK” with this tem-
porary spare.
 Do not use tire chains on the spare
tire. If you must use tire chains,
rearrange the wheels so standard
tires and wheels are fitted to the
rear axle.
(Continued)
WARNING
(Continued)
 Replace the spare tire with a new
one as soon as the tread wear indi-
cator appears.
 When replacing the spare tire, use
a replacement tire with the exact
same size and construction.
If the Engine Overheats: 2, 9
If You Cannot Shift Automatic Transmission Gearshift Le-
ver Out of “P” (PARK): 2, 9

8-7EMERGENCY SERVICE
79K21-03E
Jump Starting Instructions
When jump starting your vehicle, use
the following procedure:
60A269
1) Use only a 12-volt battery to jump start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jumper cables will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE
VEHICLES TOUCH. Set the parking
brakes fully on both vehicles.2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
60A270
52D129
WARNING
 Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
 When making jumper cable con-
nections, be certain that your
hands and the jumper cables
remain clear from pulleys, belts or
fans.
 Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working near the battery.
 If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
 If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an autho-
rized SUZUKI dealer.
 To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order. If you
are in doubt, call for qualified road
service.
CAUTION
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter.
Use jumper cables to start a vehicle
with a weak or run-down battery.12V BATTERY
EXAMPLE
Engine Hook
Charged Battery
Discharged
Battery
EXAMPLE

8-8
EMERGENCY SERVICE
79K21-03E
3) Make jumper cable connections as fol-
lows:
1. Connect one end of the first jumper
cable to the positive (+) terminal of
the discharged battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery
(2).
3. Connect one end of the second
jumper cable to the negative (–) ter-
minal of the booster battery (2).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine hook (3)) of the engine of the
vehicle with the discharged battery
(1).
4) If the booster battery you are using is
installed on another vehicle, start the
engine of the vehicle with the booster
battery. Run the engine at moderate
speed.
5) Start the engine of the vehicle with the
discharged battery.
6) Remove the jumper cables in the exact
reverse order in which you connected
them.
Towing a Disabled VehicleEmergency TowingIf your vehicle is disabled, it may be towed
by a tow truck using one of the following
methods:
1) Tow the vehicle with two wheels lifted
by the tow truck and the other two
wheels on a towing dolly.
2) Use the appropriate towing method
specified for your vehicle in the “Towing
Your Vehicle (recreational towing)” sec-
tion, but with the wheels lifted by the
tow truck instead of on a towing dolly.
Be sure to carefully follow the specific
instructions provided in the “Towing
Your Vehicle (recreational towing)” sec-
tion.
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery has run down or bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact if necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
WARNING
Never connect the jumper cable
directly to the negative (–) terminal of
the discharged battery, or an explo-
sion may occur.
CAUTION
If vehicle damage (such as steering
or drivetrain damage, inability to
operate free axle mechanism, etc.)
prevent normal use of the towing pro-
cedures for your vehicle described in
the “Towing Your Vehicle (recre-
ational towing)” section, have your
vehicle towed with two wheels lifted
by the tow truck and the other two
wheels on a towing dolly.

8-9EMERGENCY SERVICE
79K21-03E
If the Engine is FloodedIf the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
If the Engine OverheatsThe engine could overheat temporarily
under severe driving conditions. If the
engine coolant temperature gauge indi-
cates overheating during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and
park.
3) Let the engine run at normal idle speed
for a few minutes until the indicator is
within the normal, acceptable tempera-
ture range shown by the white band
between “H” and “C”.If the temperature indication does not
come down to within the normal, accept-
able range:
1) Turn off the engine and check that the
water pump belt and pulleys are not
damaged or slipping. If any abnormality
is found, correct it.
2) Check the coolant level in the reservoir.
If it is found to be lower than the “LOW”
line, look for leaks at the radiator, water
pump and radiator and heater hoses. If
you locate any leaks that may have
caused the overheating, do not run the
engine until these problems have been
corrected.
3) If you do not find a leak, carefully add
coolant to the reservoir and then the
radiator, if necessary. (Refer to “Engine
Coolant” in the “INSPECTION AND
MAINTENANCE” section.)
WARNING
If you see or hear escaping steam,
stop the vehicle in a safe place and
immediately turn off the engine to let
it cool. Do not open the hood when
steam is present. When the steam
can no longer be seen or heard, open
the hood to see if the coolant is still
boiling. If it is, you must wait until it
stops boiling before you proceed.
Also, be careful not to touch hot
engine parts (radiator, water hoses,
engine etc.).