belt SUZUKI GRAND VITARA 2015 Service Manual
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2015, Model line: GRAND VITARA, Model: SUZUKI GRAND VITARA 2015Pages: 482, PDF Size: 21 MB
Page 343 of 482

7-5
INSPECTION AND MAINTENANCE
54P00-01E
EU countries (except for Russia)
Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
km (×1000)20406080120160miles (×1000)12.52537.55075100months122436487296Engine and powertrain
Engine accessory drive belt Adjustment, Replacement NormalIRSevereIR
Valve clearanceI
Exhaust system (except catalyst)I
Drive axle boots / Propeller shafts (4WD)I
Manual transaxle oil Genuine
“SUZUKI GEAR OIL 75W-80”NormalIR
SevereIR
Other than
“SUZUKI GEAR OIL 75W-80”NormalRSevereR
Transfer oil (4WD) NormalIRSevereIR
Rear differential oil (4WD) NormalIRSevereIR
Fuel and emission control system
Fuel linesI
Fuel tankI
PCV valveI
Fuel evaporative emission control systemI
Page 345 of 482

7-7
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1:For further details, refer to “Engine oil and filter” in this section.
#2:Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1: Refer to “Oil change request light (if equipped)” in “BEFORE DRIVING” section.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)7.51015204080160miles (×1000)4.6876.259.37512.52550100months612364896Engine and powertrain
Engine accessory
drive beltTension check NormalISevereI
Engine oil and engine
oil filter
*1ACEA Standards or
SUZUKI GENUINE OIL (#1)NormalRSevereR
Other than ACEA Standards or SUZUKI
GENUINE OIL (#1)NormalRSevereR
Engine coolant“SUZUKI LLC:
Super (Blue)” (#2) First time only R
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Page 347 of 482

7-9
INSPECTION AND MAINTENANCE
54P00-01E
Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician
For diesel engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
km (×1000)204060-80140160miles (×1000)12.52537.5-5087.5100months1224-36486096Engine and powertrain
Engine accessory drive belt Ribbed belt NormalIRSevereIR
Camshaft timing belt NormalRSevereR
Exhaust system (except catalyst)I
Drive axle boots/Propeller shafts (4WD)I
Manual transaxle oil Genuine
“SUZUKI GEAR OIL 75W-80”NormalIR
SevereIR
Other than
“SUZUKI GEAR OIL 75W-80”NormalRSevereR
Transfer oil (4WD) NormalIRSevereIR
Rear differential oil (4WD) NormalIRSevereIR
Fuel and emission control system
Fuel linesI
Fuel filterR
Fuel tankI
Page 354 of 482

7-16
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or
months, whichever comes first.
miles (×1000)367.515304590km (×1000)51012.5255075150months367.515304590
Engine and powertrain
Drive belt Inspect for damageI
Engine oil and oil filter NormalR
SevereR
Engine coolant“SUZUKI LLC: Super (Blue)”
(#1)First time onlyR
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Fuel and emission control system
Spark plugs Nickel plug
R
Air cleaner filter element *1 NormalRSevereIRBrake
Brake fluid Fluid level checkI
Brake pedal stroke CheckI
Parking brake
lever and cableLever movement check First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereIChassis, body and others
Clutch Pedal and fluid levelI
Tires (including tire rotation) NormalI
SevereI
All latches, hinges and locks NormalISevereI
Steering system Steering wheel movement NormalISevereI
Page 355 of 482

7-17
INSPECTION AND MAINTENANCE
54P00-01E
Except for EU countries and Mexico
Recommended maintenance items by an authorized SUZUKI dealer or a qualified service technician
#1: Inspect only at 15000 km (9000 miles) or 12 months.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
km (×1000)1530456090105150miles (×1000)9182736546390months1224364872-120Engine and powertrain
Engine accessory drive belt Adjustment, Replacement NormalIRSevereIR
Valve clearanceI
Exhaust system (except catalyst)I
Drive axle boots/Propeller shafts (4WD) NormalI
SevereI
Manual transaxle oil Genuine
“SUZUKI GEAR OIL 75W-80”NormalIRSevereIR
Other than
“SUZUKI GEAR OIL 75W-80”NormalI(#1) RSevereR
Transfer oil (4WD) NormalIRSevereR
Rear differential oil (4WD) NormalIRSevereR
Fuel and emission control system
Fuel linesI
Fuel filter (except for Russia)R
Fuel tankI
PCV valveI
Fuel evaporative emission control systemI
Page 357 of 482

7-19
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
#2: Replace every 50000 km if the local law requires.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
km (×1000)2.57.51015304575150miles (×1000)1.54.56918274590months-681224364896Engine and powertrain
Engine accessory drive belt Tension check NormalISevereI
Engine oil and engine oil filter NormalRSevereR
Engine coolant “SUZUKI LLC:
Super (Blue)”
(#1)First time onlyR
Second time
and afterR
“SUZUKI LLC: Standard
(Green)”R
Fuel and emission control system
Spark plugs when unleaded
fuel is used(Standard type) Nickel plug NormalR(#2)SevereR
Spark plugs when leaded fuel
is used(Standard type) Nickel plug
R
Air cleaner filter element *1 Paved-road NormalIR
SevereIR
Dusty conditionIRBrake
Brake fluid CheckI
Brake lever and cable Check (1st 15000 km only) I
Chassis, body and others
Tires/WheelsI
All latches, hinges and locksI
Page 358 of 482

7-20
INSPECTION AND MAINTENANCE
54P00-01E
Drive belt
Check that the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.(For gasoline engine model)
61MS2A003
Drive belt deflection (100 N (10 kg, 22
lbs) press)
(a) 6.5 - 7.9 mm (0.26 - 0.31 in.)
(b) 4.8 - 6.2 mm (0.19 - 0.24 in.)
(c) 7 - 8 mm (0.28 - 0.31 in.)
(For diesel engine model)
The drive belts tension is adjusted auto-
matically.
Engine oil and filter
Specified oil
(For gasoline engine model)
68LM20702
(1) Preferred
Check that the engine oil you use comes
under the quality classification as listed
below:
• ACEA A1/B1, A3/B3, A3/B4, A5/B5
• API SL, SM, SN
• ILSAC GF-3, GF-4, GF-5
Select the appropriate oil viscosity accord-
ing to the above chart.
WA R N I N G
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
(1) Front (2) Rear
(3) Generator (4) Water pump
(5) Air conditioner compressor
(6) Idler pulley
(3)(b)(4)
(1) (2)
(a)
(c)(5)
(6)
C
Fo o-30
-22-20
10W-40
-4-10
14 32 50 68 86 104010203040
10W-30(1)
0W-20
5W-30
Page 381 of 482

7-43
INSPECTION AND MAINTENANCE
54P00-01E
60G111
NOTE:
Check that the fuse box always carries
spare fuses.
Fuses under dashboard
54P000708
61MM0B071
NOTE:
To approach the fuses, remove the screws
and remove the cover (1).
68LM701
WA R N I N G
If the main fuse or a primary fuse
blows, have your vehicle inspected
by an authorized SUZUKI dealer.
Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.
EXAMPLE
BLOWNOK
EXAMPLE
(1)
PRIMARY FUSE
(1) 30 A Seat belt
(2) 20 A Power window timer
(3) 15 A Steering lock
(4) 20 A Rear defogger
(5) 20 A Sunroof
(6) 10 A DRL
(7) 10 A Heated mirror
(8) 7.5 A Starting signal
(9) 15 A Accessory socket 2
(10) 30 A Power window
(11) 10 A Hazard
(1)
(12)(10)
(13)
(36) (2) (3)
(4)
(5)(6)
(7) (8)(9)
(11) (14) (15)
(16) (17) (18) (19) (20) (21) (22)
(23) (24) (25) (26) (27) (28) (29)
(30) (31) (32) (33) (34) (35)
Page 408 of 482

8-8
EMERGENCY SERVICE
54P00-01E
not use the tire and consult a SUZUKI
dealer or a roadside assistance service.Using compressor to inflate a tire
1) Place the vehicle on level, hard ground.
Set the parking brake firmly and shift
into “R” (Reverse).
2) Take out the compressor.
3) Unscrew the valve cap from the tire
valve.
4) Connect the air hose of the compressor
to the tire valve.
5) Connect the power plug of the com-
pressor to the accessory socket. Start
the engine. Switch on the compressor.
Inflate the tire to the required air pres-
sure.
Jump-starting instructions
WA R N I N G
Check the tire pressure and confirm
the completion of the emergency
repair after 10 km (6 mile) of running.
NOTICE
Have the tire renewed at the nearest
SUZUKI dealer. When reusing the
sealed tire, consult a tire repair shop.
The wheel can be reused after wiping
sealant off completely with cloth in
order to prevent rust, but the tire
valve and tire pressure monitoring
system (TPMS) sensor must be
renewed.
Dispose of the sealant bottle at a
SUZUKI dealer or in accordance with
your regional codes and practices.
After using the sealant bottle, replace
it with a new bottle from your SUZUKI
dealer.
NOTICE
Do not operate the compressor for
longer than 10 minutes. It can cause
overheating of the compressor.
WA R N I N G
• Never attempt to jump-start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode.
• When making jump lead connec-
tions, check that your hands and
the jump leads remain clear from
pulleys, belts or fans.
• Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working near the battery.
• If the booster battery you use for
jump-starting is installed in another
vehicle, check that the two vehicles
are not touching each other.
• If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by an
authorized SUZUKI dealer.
• To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump-starting instructions
below.
If you are in doubt, call for qualified
road service.
Page 409 of 482

8-9
EMERGENCY SERVICE
54P00-01E
1) Use only a 12-volt battery to jump-start
your vehicle. Position the good 12-volt
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, check that two vehicles
do not touch each other. Set the park-
ing brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
54P000804
3) Connect jump leads as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery
(2).
3. Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (2).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine mount bracket (3)) of the
engine of the vehicle with the flat
battery (1).4) If the booster battery you are using is
fitted to another vehicle, start the
engine of the vehicle with the booster
battery. Run the engine at moderate
speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
NOTICE
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter.
Use jump leads to start a vehicle with
a weak or flat battery.
(2)
(1)
(3)
EXAMPLE
WA R N I N G
Never connect the jump lead directly
to the negative (–) terminal of the dis-
charged battery, or an explosion may
occur.
CAUTION
Connect the jump lead to the engine
mount bracket securely. If the jump
lead disconnects from the engine
mount bracket because of vibration
at the start of the engine, the jump
lead could be caught in the drive
belts.