steering SUZUKI GRAND VITARA 2017 Service Manual

INSPECTION AND MAINTENANCE
7
54P00-01E
60G410
INSPECTION AND MAINTENANCE
Maintenance schedule ........................................................ 7-2
Drive belt .............................................................................. 7-20
Engine oil and filter ............................................................. 7-20
Engine coolant .................................................................... 7-26
Air cleaner ............................................................................ 7-28
Spark plugs .......................................................................... 7-29
Gear oil ................................................................................. 7-30
Clutch pedal ......................................................................... 7-32
Fuel filter (diesel engine) .................................................... 7-33
Brakes .................................................................................. 7-33
Steering ................................................................................ 7-35
Tires ...................................................................................... 7-36
Battery .................................................................................. 7-39
Fuses .................................................................................... 7-41
Headlight aiming ................................................................. 7-44
Bulb replacement ................................................................ 7-45
Wiper blades ........................................................................ 7-55
Windshield washer fluid ..................................................... 7-59
Air conditioning system ..................................................... 7-59

7-6
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)204060miles (×1000)12.52537.5months122436Brake
Brake discs and padsI
Brake hoses and pipesI
Brake fluid ReplacementR
Brake lever and cable Adjustment (1st 20000 km only)I
Chassis, body and others
Clutch (Pedal and fluid level)I
Wheel bearingsSevere onlyI
Suspension systemI
Steering systemI
Air conditioner filter element
(if equipped)
*1Inspection First time only NormalI
Second time and after NormalI
Replacement NormalR
Inspection or replacement
SevereIR
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-10
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
For diesel engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)204060miles (×1000)12.52537.5months122436Brake
Brake discs and padsI
Brake hoses and pipesI
Brake fluid ReplacementR
Brake lever and cable Adjustment (1st 20000 km only)I
Chassis, body and others
Clutch (Pedal and fluid level)I
Wheel bearingsSevere onlyI
Suspension systemI
Steering systemI
Air conditioner filter element
(if equipped) *1Inspection First time only NormalI
Second time and after NormalI
Replacement NormalR
Inspection or replacement
SevereIR
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-15
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion of
the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated intervals
and the maintenance recorded.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
miles (×1000)67.51530km (×1000)1012.52550months67.51530Chassis, body and others
Steering system Steering wheel linkage NormalISevereI
Air conditioner filter element (if equipped) *1 NormalIRSevereIR
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months, which-
ever comes first.
miles (×1000)15 30 45 60 75 90 105 120 135 150
km (×1000) 25 50 75 100 125 150 175 200 225 250
months 15 30 45 60 75 90 105 120 135 150
Items
Cooling system hoses and connectionIExhaust pipes and mountingsIIII
Emission-related hoses & tubesIIIgnition coil (plug cap)IIII
Fuel tank & capIIIIIIIII
Fuel line and connectionIIII

7-16
INSPECTION AND MAINTENANCE
54P00-01E
Items other than recommended maintenance by an authorized SUZUKI dealer or a qualified service technician
#1: Perform the engine coolant level check under the daily inspection in “OPERATING YOUR VEHICLE” section.
If you use the engine coolant other than “SUZUKI LLC (Blue)” for replacement, follow the schedule of “SUZUKI LLC: Standard (Green)”.
NOTE:
*1:Inspect more frequently if the vehicle is used under dusty conditions.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or
months, whichever comes first.
miles (×1000)367.515304590km (×1000)51012.5255075150months367.515304590
Engine and powertrain
Drive belt Inspect for damageI
Engine oil and oil filter NormalR
SevereR
Engine coolant“SUZUKI LLC: Super (Blue)”
(#1)First time onlyR
Second time and afterR
“SUZUKI LLC: Standard (Green)”R
Fuel and emission control system
Spark plugs Nickel plug
R
Air cleaner filter element *1 NormalRSevereIRBrake
Brake fluid Fluid level checkI
Brake pedal stroke CheckI
Parking brake
lever and cableLever movement check First time only NormalI
Second time and after NormalI
First time only
SevereI
Second time and afterSevereIChassis, body and others
Clutch Pedal and fluid levelI
Tires (including tire rotation) NormalI
SevereI
All latches, hinges and locks NormalISevereI
Steering system Steering wheel movement NormalISevereI

7-18
INSPECTION AND MAINTENANCE
54P00-01E
NOTE:
*1:Clean more frequently if the air flow from the air conditioner decreases.
For gasoline engine models
Select maintenance timing by mileage (odometer reading) or months,
whichever comes first.
km (×1000)153045miles (×1000)91827months122436Brake
Brake discs and padsI
Brake hoses and pipesI
Brake fluid ReplacementR
Brake lever and cable Adjustment (1st 15000 km only)I
Chassis, body and others
Clutch (Pedal and fluid level)I
Wheel bearingsSevere onlyI
Suspension systemI
Steering systemI
Air conditioner filter element
(if equipped) *1Inspection First time only NormalI
Second time and after NormalI
Replacement NormalR
Inspection or replacement
SevereIR
WA R N I N G
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid
storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.

7-20
INSPECTION AND MAINTENANCE
54P00-01E
Drive belt
Check that the drive belt tension is correct.
If the belt is too loose, insufficient battery
charging, engine overheating, poor power
steering, poor air conditioning, or exces-
sive belt wear can result. When you press
the belt with your thumb midway between
the pulleys, there should be a deflection
according to the following chart.
The belts should also be examined to
ensure that they are not damaged.
If you need to replace or adjust the belt
have it done by your SUZUKI dealer.(For gasoline engine model)
61MS2A003
Drive belt deflection (100 N (10 kg, 22
lbs) press)
(a) 6.5 - 7.9 mm (0.26 - 0.31 in.)
(b) 4.8 - 6.2 mm (0.19 - 0.24 in.)
(c) 7 - 8 mm (0.28 - 0.31 in.)
(For diesel engine model)
The drive belts tension is adjusted auto-
matically.
Engine oil and filter
Specified oil
(For gasoline engine model)
68LM20702
(1) Preferred
Check that the engine oil you use comes
under the quality classification as listed
below:
• ACEA A1/B1, A3/B3, A3/B4, A5/B5
• API SL, SM, SN
• ILSAC GF-3, GF-4, GF-5
Select the appropriate oil viscosity accord-
ing to the above chart.
WA R N I N G
When the engine is running, keep
hands, hair, clothing, tools, etc. away
from the moving fan and drive belts.
(1) Front (2) Rear
(3) Generator (4) Water pump
(5) Air conditioner compressor
(6) Idler pulley
(3)(b)(4)
(1) (2)
(a)
(c)(5)
(6)
C
Fo o-30
-22-20
10W-40
-4-10
14 32 50 68 86 104010203040
10W-30(1)
0W-20
5W-30

7-35
INSPECTION AND MAINTENANCE
54P00-01E
Parking brake
54G109
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Brake discs
If the measured thickness or inner diame-
ter of the most worn part exceeds the
value indicated above, the parts should be
replaced with a new one. The measure-
ment involves disassembling each brake
and requires the use of a micrometer,
which must be done according to the
instructions described in the relevant ser-
vice manual or available from the relevant
repair information site.
Steering
68LM708
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
driving very slowly in an open area. If the
amount of free play is not as specified or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
EXAMPLEBrake location Minimum thickness
Front wheels 20.0 mm (0.8 in.)
Rear wheels 8.0 mm (0.3 in.)
“c”
EXAMPLE

7-37
INSPECTION AND MAINTENANCE
54P00-01E
54G136
(1) Tread wear indicator
(2) Indicator location mark
2) Check that the depth of the tread
groove is more than 1.6 mm (0.06 in.).
To help you check this, the tires have
molded-in tread wear indicators in the
grooves. When the indicators appear
on the tread surface, the remaining
depth of the tread is 1.6 mm (0.06 in.)
or less and the tire should be replaced.
3) Check for abnormal wear, cracks and
damage. Any tires with cracks or other
damage should be replaced. If any tires
show abnormal wear, have them
inspected by your SUZUKI dealer.4) Check for loose wheel bolts.
5) Check that there are no nails, stones or
other objects sticking into the tires.
EXAMPLECAUTION
Hitting curbs and running over rocks
can damage tires and affect wheel
alignment. Have tires and wheel
alignment checked periodically by
your SUZUKI dealer.
WA R N I N G
• Your SUZUKI vehicle is equipped
with tires which are all the same
type and size. This is important to
ensure proper steering and han-
dling of the vehicle. Never mix tires
of different size or type on the four
wheels of your vehicle. The size
and type of tires used should be
only those approved by SUZUKI as
standard or optional equipment for
your vehicle.
• Replacing the wheels and tires
equipped on your vehicle with cer-
tain combinations of aftermarket
wheels and tires can significantly
change the steering and handling
characteristics of your vehicle.
• Therefore, use only those wheel
and tire combinations approved by
SUZUKI as standard or optional
equipment for your vehicle.
NOTICE
Replacing the original tires with tires
of a different size may result in false
speedometer or odometer readings.
Check with your SUZUKI dealer
before purchasing replacement tires
that differ in size from the original
tires.
NOTICE
For 4WD models, replacing a tire with
one of a different size, or using differ-
ent brands among the four tires can
result in damage to the drive train.

7-43
INSPECTION AND MAINTENANCE
54P00-01E
60G111
NOTE:
Check that the fuse box always carries
spare fuses.
Fuses under dashboard
54P000708
61MM0B071
NOTE:
To approach the fuses, remove the screws
and remove the cover (1).
68LM701
WA R N I N G
If the main fuse or a primary fuse
blows, have your vehicle inspected
by an authorized SUZUKI dealer.
Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.
EXAMPLE
BLOWNOK
EXAMPLE
(1)
PRIMARY FUSE
(1) 30 A Seat belt
(2) 20 A Power window timer
(3) 15 A Steering lock
(4) 20 A Rear defogger
(5) 20 A Sunroof
(6) 10 A DRL
(7) 10 A Heated mirror
(8) 7.5 A Starting signal
(9) 15 A Accessory socket 2
(10) 30 A Power window
(11) 10 A Hazard
(1)
(12)(10)
(13)
(36) (2) (3)
(4)
(5)(6)
(7) (8)(9)
(11) (14) (15)
(16) (17) (18) (19) (20) (21) (22)
(23) (24) (25) (26) (27) (28) (29)
(30) (31) (32) (33) (34) (35)