engine oil SUZUKI JIMNY 2018 Owner's Guide
[x] Cancel search | Manufacturer: SUZUKI, Model Year: 2018, Model line: JIMNY, Model: SUZUKI JIMNY 2018Pages: 421, PDF Size: 6.35 MB
Page 348 of 421

INSPECTION AND MAINTENANCE
60G160
NOTICE
When installing the spark plugs, screw them in with your fingers to avoid stripping the threads. Tighten the spark plugs with a torque wrench to 17.5 Nm (1.7 kgm, 12.9 lb-ft). Do not allow contaminants to enter the engine through the spark plug holes when the plugs are removed. Never use spark plugs with the wrong thread size.
6-31
Spark plug gap "a":
ZXU20PR11 1.0-1.1 mm (0.039-0.043 in.) KR6A-10 0.95-1.0Smm (0.037-0.041 in.)
NOTICE
54G106
When replacing spark plugs, you ".hould use the ~rand and type specified for your vehicle. For the specified plugs, refer to "SPECIFICATIONS" section in the end of this book. If you wish to use a brand of spark plug other than the specified plugs, consult a SUZUKI dealer.
Gear oil
Manual transmission oil / transfer
oil/ rear differential oil
When adding gear oil, use gear oil with the appropriate viscosity and grade as shown in the chart below.
We highly recommend you use "SUZUKI GEAR OIL 75W" for manual transmission oil and transfer oil.
Manual transmission oil Transfer oil
<: ==:llil:::======> 75W
°C-30 -20 -10 0 10 20 30 40 °F-22 -4 14 32 50 68 86 104
54P120706
We highly recommend you use "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" for front/rear differential oil.
Front/rear differential oil
<~==~7[fil5Wtfi-B~5====>
'C-30 -~0 -10 Of.22 4 14 0 ' 32
20 ' 68 83,60 4p 104
78RB07007
Page 349 of 421

Gear oil level check
Manual transmission
(2)
(1) Oil filler and level plug (2) Oil drain plug
78RB07008
Transfer
4)
(3) Oil filter and level plug (4) Oil drain plug
Front/rear differential
(5) Oil filter and level plug (6) Oil drain plug
INSPECTION AND MAINTENANCE
To check the gear oil level, use the following procedure:
1) Park the vehicle on a level surface with the parking brake applied. Then, stop the engine. 2) Remove the oil filler and level plug.
For the manual transmission;
3) If gear oil fiows from the plug hole, the oil level is correct. Reinstall the plug. If gear oil does not fiow from the plug hole, add oil through the filler plug hole until oil fiows a little from the plug hole.
78Rs0100, For the transfer and front/rear differential;
78RB07010
3) Check the inside of the hole with your finger. If the oil level comes up to the bottom of the plug hole, the oil level is correct. If so, reinstall the plug. 4) If the oil level is low, add gear oil through the oil filler and level plug hole until the oil level reaches the bottom of the filler hole, and then reinstall the plug.
Tightening torque for oil filler and level plug
Manual transmission (1 )(2): 23 Nm (2.3 kg-m, 16.6 lb-ft)
Transfer (3)(4): 23 Nm (2.3 kg-m, 16.6 lb-ft)
Front/rear differential (5)(6): (5)50 Nm (5.0 kg-m, 36.2 lb-ft) (6)55 Nm (5.6 kg-m, 40.5 lb-ft)
6-32
Page 350 of 421

· INSPECTION AND MAINTENANCE
A CAUTION
After driving the vehicle, the gear oil temperature may be high enough to burn you. Wait until the oil filler and level plug are cool enough to touch with your bare hands before inspecting gear oil level.
NOTICE
Be sure to use new plug with new gasket to avoid loose·ness of the plug and oil leakage.
Gear oil change
Since special procedures, materials and tools are required, ask a SUZUKI dealer for this job.
6-33
Clutch pedal
Fluid control clutch
78RB07011
Check the clutch pedal for smooth operation and clutch fiuid level from time to time. If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by a SUZUKI dealer. If the clutch fiuid level is near "MIN" line, fill it up to "MAX" line with DOT3 or SAE J1703 brake fiuid.
Brakes
Brake fluid
MAX
MIN
78RB07011
Check the brake fluid level by looking at the reservoir in the engine compartment. Check that the fiuid level is between "MAX" and "MIN" lines.
NOTICE
If your brake fluid level is near the 11MIN" line, there is a possibility of brake pad and/or shoe wear and brake fluid leakage. Consult with a SUZUKI dealer regarding this possibility before filling the reservoir.
Page 360 of 421
![SUZUKI JIMNY 2018 Owners Guide INSPECTION AND MAINTENANCE
Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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6-43
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78RB07021
78RB07022
Relay box
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Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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6-43
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0
[N]
78RB07021
78RB07022
Relay box
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INSPECTION AND MAINTENANCE
Fuses in engine compartment
(1) Main fuse box (2) Relay box
Main fuse box
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6-43
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0
[N]
78RB07021
78RB07022
Relay box
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78RB07023
MAIN FUSE / PRIMARY FUSE
(1) 120A FL 1
(2) 100A FL2
(3) BOA FL3
(4) 100A FL4
(5) 50A FL5
(6) 50A Ignition switch
(7) 40A ABS motor
(8) -Blank
(9) 30A Blower fan
(10) 30A Starter motor
(11) 30A Headlight cleaner
(12) 15A Headlight (Right)
(13) 15A Headlight (Left)
(14) 25A ABS/ESP® control mod-ule
(15) -Blank
(16) 15A Ignition coil
(17) 25A Headlight high
(18) 30A Back up
(19) -Blank
(20) 15A Fuel injection
Page 364 of 421

INSPECTION AND MAINTENANCE
Bulb replacement
_A CAUTION
Light bulbs can be hot enough to burn your finger right after turning off lights. This is true especially for halogen headlight bulbs. Replace the bulbs after they become cool enough.
The headlight bulbs are filled with pressurized halogen gas. They can burst and injure you if they are hit or dropped. Handle them carefully. To avoid injury by sharp-edged parts of the body, wear gloves and a long-sleeved shirt when replacing light bulbs.
NOTICE
The oils from your skin may cause a halogen bulb to overheat and burst when the lights are on. Grasp a new bulb with a clean cloth.
NOTICE
Frequent bulb replacement indicates the need for an inspection of the electrical system. This should be carried out by a SUZUKI dealer.
6-47
Headlights
LED type
Since special procedures are required, it is recommended that you take your vehicle to a SUZUKI dealer for light replacement.
Halogen type
78RB07025
(1) Bulb
8~'",,,
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78RB07026
1) Open the engine hood while the engine is stopped. Disconnect the coupler (2). Remove the sealing rubber (3) by pulling the grip (4).
78RB07027
2) Push the retaining spring (5) forward and unhook it. Then remove the bulb. Install a new bulb in the reverse order of removal.
Page 375 of 421

Air conditioning system
If you do not use the air conditioner for a long period, such as during winter, it may not give the best performance when you start using it again. To help maintain optimum performance and durability of your air conditioner, it needs to be run periodically. Operate the air conditioner at least once a month for one minute with the engine idling. This circulates the refrigerant and oil and helps protect the internal components.
Air conditioner filter replacement
Since special procedures are required, ask a SUZUKI dealer for this job.
78RB07042
1) To approach the air conditioner filter, remove the glove box by pressing both sides of the glove box inward and pulling it out.
INSPECTION AND MAINTENANCE
(2)
(1)
78RB07043
2) Remove the cover (1) and pull out the air conditioner filter (2).
NOTE: When you install a new filter, check that the UP mark (3) faces upward.
6-58
Page 387 of 421

Engine trouble: Starter does
not operate
1) Try turning the ignition switch to "START" position with the headlights turned on to determine the lead-acid battery condition. If the headlights go excessively dim or go off, it usually means that either the lead-acid battery is discharged or the battery terminal contact is poor. Recharge the lead-acid battery or correct battery terminal contact as necessary. 2) If the headlights remain bright, check the fuses. If the reason for failure of the starter is not obvious, there may be a major electrical problem. Have the vehicle inspected by a SUZUKI dealer.
Engine trouble: Does not start
Make sure that your vehicle has enough · fuel and battery. If the engine does not start under very cold condition, press the accelerator pedal all the way to the fioor and hold it while cranking the engine. Refer to "Starting engine" in operating your vehicle section. If the engine still does not start have your vehicle inspected at a SUZUKI dealer. Do not operate the starter motor for more than 12 seconds.
EMERGENCY SERVICE
Engine trouble: Overheating
The engine could overheat temporarily under severe driving conditions. If the high engine coolant temperature warning light comes on as overheating or the engine coolant temperature gauge indicates overheating during driving:
1) Turn off the air conditioner. 2) Take the vehicle to a safe place and park. 3) Run the engine at a normal idle speed for a few minutes until the high engine coolant temperature warning light goes off or the indicator is within the normal, acceptable temperature range between "H" and "C".
A WARNING
If you see or hear escaping steam, stop the vehicle in a safe place and immediately turn off the engine to cool it. Do not open the hood when steam is present. When the steam can no longer be seen or heard, open the hood to see if the coolant is still boiling. If it is, you must wait until it stops boiling before you proceed.
7-10
Page 394 of 421

APPEARANCE CARE
Washing by hand
,r l'J J,
r,
60B212S
When washing the vehicle, park it in the place where direct sunlight does not fall on it as much as possible and follow the instructions below: 1) Flush the underside of body and wheel housings with pressurized water to remove mud and debris. Use plenty of water.
NOTICE
When washing the vehicle: • Avoid directing steam or hot water of more than 80°C (176°F) on plastic parts. To avoid damaging engine components, do not use pressurized water in the engine compartment.
8-5
2) Rinse the body to loosen the dirt. Remove dirt and mud from the body exterior with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch the . paint or plastic. Remember that the headlight covers or lenses are made of plastic in many cases.
NOTICE
To avoid damage to the paint or plastic surface, do not wipe the dirt off without ample water. Follow the above procedure.
3) Wash the entire exterior with a mild detergent or car wash soap using a sponge or soft cloth. The sponge or cloth should be frequently soaked in the soap solution.
NOTICE
When using a commercial car wash product, observe the cautions specified by the manufacturer. Never use strong household detergents or soaps.
4) Once the dirt has been completely removed, rinse off the detergent with running water. 5) Wipe off the vehicle body with a wet chamois or cloth and allow it to dry in the shade.
6) Check carefully for damage to painted surfaces. If there is any damage, touch up the damage following the procedure below: 1. Clean all damaged spots and allow them to dry. 2. Stir the paint and touch up the damaged spots lightly using a small brush. 3. Allow the paint to dry completely.
Washing by an automatic car wash
NOTICE
If you use an automatic car wash, check that your vehicle's body parts, such as spoilers, cannot be damaged. If you are in doubt, consult the car wash operator for advice.
Page 404 of 421

SPECIFICATION
ITEM: Recommended fuel / lubricants and capacities (approx.)
Fuel See "FUEL RECOMMENDATION" section. 40 L (8.8 Imp gal)
Engine oil Classification: ACEAA1/B1, A3/B3, A3/B4, A5/B5 For EU countries and API SL, SM or SN Israel ILSAC GF-3, GF-4 or GF-5 3.6 L (6.3 Imp pt) Viscosity: SAE 0W-16, 0W-20 or SW-30
Classification: API SG, SH, SJ, SL, SM or SN (replacement with oil filter) Except For EU coun-tries and Israel Viscosity: SAE 0W-20, SW-30, 10W-30, 1 0W-40, 15W40 or 20W-40
Engine coolant MIT 5.0 L (8.8 Imp pt)
"SUZUKI LLC: Super (Blue) Coolant" (including reservoir tank)
A/T 4.9 L (8.6 Imp pt) (including reservoir tank)
9-7
Page 411 of 421

INDEX
INDEX Brake system warning light ................................................ 2-41
Brakes ................................................................................... 6-33 Symbols Braking .................................................................................. 3-53 "SOS" button ..................................................................... 10-12 Brightness control ...................................................... 2-17. 2-26
A Built date ............................................................................... 10-1
Accelerator pedal ................................................................... 3-7 Bulb replacement ................................................................. 6-47
Accessory socket .................................................................. 5-6 C Adding coolant. .................................................................... 6-29 Catalytic converter ................................................................. 4-9 Adjusting headlight pattern ................................................ 2-60 Central door locking system ................................................. 2-3
Air cleaner ............................................................................ 6-30 Changing engine oil and filter ............................................. 6-26 Air conditioning system ...................................................... 6-58 Changing wheels .................................................................... 7-4 AIRBAG light ............................................................... 1-36. 2-45 Charging light ....................................................................... 2-44
Anti-lock brake system (ABS) ................................... 3-54. 3-56 Chassis serial number ........................................................... 9-1 Anti-lock brake system (ABS) warning light.. ................... 2-42 Child restraint ....................................................................... 10-1 Anti-theft feature .................................................................. 5-76 Child restraint system for countries applied Assist grips ............................................................................ 5-8 for UN Regulation No.16 ............................................. 1-20. 10-7 Automatic headlight leveling system warning light.. ....... 2-50 Child restraint systems ....................................................... 1-18
Automatic heating and air conditioning system Clock ............................................................................ 2-19. 2-29 (climate control) ................................................................... 5-23 Clutch pedal ................................................................... 3-7. 6-33 Automatic light operation ................................................... 2-56 Coolant level check .............................................................. 6-29 Automatic transmission ...................................................... 3-1 O Coolant replacement... ......................................................... 6-29 Average fuel consumption ......................................... 2-20. 2-30 Corrosion prevention ............................................................. 8-1 Average speed ..................................................................... 2-30 Cup holder ............................................................................ 5-11
8 Cup holder and storage area .............................................. 5-1 O
Battery .................................................................................. 6-41 D
Battery replacement .............................................................. 2-7
Bluetooth® audio ................................................................. 5-71
Bluetooth® hands-free ......................................................... 5-62
Daily inspection check list ..................................................... 3-1
Daytime running light .......................................................... 6-50
Daytime running light (D.R.L.) system ............................... 2-58 Brake assist system ............................................................ 3-53 Door locks ............................................................................... 2-2
Brake fluid ............................................................................ 6-33 Drive belt ............................................................................... 6-23 Brake pedal ................................................................... 3-7. 6-34
11-1