service SUZUKI JIMNY 2018 Owner's Guide

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
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Brake discs and brake drums
Brake disc
Brake location Minimum thickness
Front wheels 8.0 mm (0.3 in.)
Brake drum
Brake location Maximum inner diameter
Rear wheels 222 mm (8.74 in.)
If the measured thickness or inner diame­ter of the most worn part falls below or exceeds the value indicated above, the parts should be replaced with a new one. The measurement involves disassembling each brake and requires the use of a micrometer or caliper, which must be done according to the instructions described in the relevant service manual or available from the relevant repair information site.
Steering wheel
78RB07012
Steering wheel play 11c": 0-30 mm (0.0 -1.2 in.)
Check the free play of the steering wheel by gently turning it from left to right and measuring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning it all the way to the right and to the left while driving very slowly in an open area. If the amount of free play is not as specified or you find anything else to be wrong, an inspection must be performed by a SUZUKI dealer.
INSPECTION AND MAINTENANCE
Tyres
78RB07013
The front and rear tyre pressure specifica­tions are listed in the tyre information label. Both front and rear tyres should have the specified tyre pressure.
NOTE: The tyre pressure will change due to changes in atmospheric pressure, tem­perature or tyre temperature when driving. To reduce the chance that the low tyre pressure warning light (if equipped) will come on due to normal changes in tem­perature and atmospheric pressure, it is important to check and adjust the tyre pressures when the tyres are cold. If you check tyres after driving, they are warm. Even if the tyre pressure seems to be good in this condition, it could fall below the
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INSPECTION AND MAINTENANCE
Battery
A WARNING
• Batteries produce flammable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working near the battery. • When checking or servicing the battery, disconnect the negative cable. Be careful not to cause a short circuit by allowing metal objects to contact the battery posts and the vehicle at the same time. To avoid harm to yourself or dam­age to your vehicle or battery, fol­low the jump-starting instructions in "EMERGENCY SERVICE" sec­tion if it is necessary to jump-start your vehicle. • Diluted sulfuric acid spilled from battery can cause blindness or severe burns. Use proper eye pro­tection and gloves. Flush eyes or bodi,: with ample water and get medical care immediately if suf­fered. Keep batteries out of reach of children.
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~~,,_!s:./--(1)
~"1.L(2)
76MS006
For maintenance-free battery (cap-less type), you need not add water. For tradi­tional type battery, which has water filler caps, the level of the battery fluid (acid) fluid (acid) must be kept between the upper level line (1) and lower level line (2) at all times. If the level is found to be below the lower level line (2), add distilled water to the upper level line (1 ). You should peri­odically check the battery, battery termi­nals, . and battery hold-down bracket for corrosion. Remove corrosion using a stiff brush and ammonia mixed with water or baking soda mixed with water. After removing corrosion, rinse with clean water.
If your vehicle is not going to be driven for a month or longer, disconnect the cable from the negative terminal of the battery to help prevent discharge.
Replacement of the battery
(2) (3)
(1)
78RB07019
To remove the battery: 1) Disconnect the negative cable (1). 2) Disconnect the positive cable (2). 3) Remove the retainer nuts (3) and remove the retainer (4).
To install the battery: 1) Install the battery in the reverse order of removal. 2) Tighten the bracket bolt and battery cables securely.

EMERGENCY SERVICE
EMERGENCY SERVICE
Tyre changing tool .............................................................. 7-1
CJ~
Jacking instructions ........................................................... 7-1
Jump-starting instructions ................................................. 7-5
Towing your vehicle (recreational towing) ....................... 7-6
Engine trouble: Starter does not operate ......................... 7-10
Engine trouble: Does not start ........................................... 7-10
Engine trouble: Overheating .............................................. 7-10
·. ~ -
60G411

EMERGENCY SERVICE
Tyre changing tool
0
57
(3) (1) (2)
78RB08001
(1) Jack (2) Jack handle (3) Wheel wrench
The tyre changing tools are stowed in the luggage compartment. Refer to "LUGGAGE COMPARTMENT" in "ILLUSTRATED TABLE OF CONTENTS" section.
7-1
Jacking instructions
75F062
1) Place the vehicle on level, hard ground. 2) Set the parking brake firmly and shift into "P" (Park) if your vehicle has an automatic transmission, or shift int6 "R" (Reverse) if your vehicle has a manual transmission.
A WARNING
Shift into "P" (Park) for an automatic transmission, or into "R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. • Never jack up the vehicle with the transmission in 11N" (Neutral). Oth­erwise, unstable jack may cause an accident.
3) Turn on the hazard warning switch if your vehicle is near traffic. 4) Block the front and rear of the wheel diagonally opposite of the wheel being lifted. 5) Place the spare wheel near the wheel being lifted as shown in the illustration in case that the jack is slipped.

Front wheel/Rear wheel
54G277
(1) Boss
6) Position the jack vertically and raise the jack by turning the jack handle clock­wise until the jack head hole fits into the boss (1) of the body as the illustration. 7) Continue to raise the jack slowly and smoothly until the tyre clears the ground. Do not raise the vehicle more than necessary.
A WARNING
• Use the jack only to change wheels on level, hard ground. • Never jack up the vehicle on an inclined surface. • Never raise the vehicle with the jack in a location other than between the frame bosses near the wheel to be changed. • Make sure that the jack is raised at least 51 mm (2 inches) before it contacts the boss. Use of the jack when it is within 51 mm (2 inches) of being fully collapsed may result in failure of the jack. No person should place any por­tion of their body under a vehicle that is supported by a jack. • Never run the engine when the vehicle is supported by the jack and never allow passengers to remain in the vehicle.
EMERGENCY SERVICE
7-2

EMERGENCY SERVICE
Raising vehicle with garage jack
• Apply the garage jack to one of the points indicated below. • Always support the raised vehicle with jack stands (commercially available) at the points indicated below.
7-3
(1)
(1)
..
(1)
(1) Front (2) Rear (3) Jack stand
(5)
78RB08002
(4) Garage jack (5) Jacking point for garage jack

NOTICE
Never apply a garage jack to the exhaust pipe, front fender splash guard, side sill splash, rear fender splash guard, front differential or rear differential.
NOTE: For more details, contact a SUZUKI dealer.
Changing wheels
To change a wheel, use the following pro­
cedure: 1) Prepare the jack, tools and spare tyre. 2) Loosen, but do not remove the wheel nuts. 3) Jack up the vehicle (follow the jacking instructions in this section).
A WARNING
Shift into "P" (Park) for an automatic transmission, or into 11R" (Reverse) for a manual transmission vehicle when you jack up the vehicle. Never jack up the vehicle with the transmission in "N" (Neutral). OthR erwise, unstable jack may cause an accident.
4) Remove the wheel nuts and wheel.
65J4033
5) Clean any mud or dirt off from the sur­face of the wheel (1 ), hub (2), thread part (3) and surface of the wheel nuts (4) with a clean cloth. Clean the hub carefully; it may be hot from driving.
EMERGENCY SERVICE
6) Install the new wheel and replace the wheel nuts with their cone shaped end facing the wheel. Tighten each nut snugly by hand until the wheel is securely seated on the hub.
78RB08003
Tightening torque for wheel nut 100 Nm (10.0 kg-m, 72.3 lb-ft)
7) Lower the jack and fully tighten the nuts with a wheel wrench in numerical order as shown in the illustration.
7-4

EMERGENCY SERVICE
A. WARNING
Use genuine wheel nuts and tighten them to the specified torque as soon as possible after changing wheels. Incorrect wheel nuts or improperly tightened wheel nuts may come loose or fall off, which can result in an accident. If you do not have a torque wrench, have the wheel nut torque checked by a SUZUKI dealer.
7-5
Jump-starting instructions
A. WARNING
Never attempt to jump-start your vehicle if the lead-acid battery appears to be frozen. Batteries in this condition may explode. When making jump lead connec­tions, check that your hands and the jump leads remain clear from pulleys, belts or fans. Lead-acid batteries produce flam­mable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smoke when working near the bat­tery. If the booster battery you use for jump-starting is installed in another vehicle, check that the two vehicles are not touching each other. If your lead-acid battery discharges repeatedly, for no apparent reason, have your vehicle inspected by a SUZUKI dealer. • To avoid harm to yourself or dam­age to your vehicle or battery, fol­low the jump-starting instructions below. If you are in doubt, call for qualified road service.
NOTICE
Your vehicle should not be started by pushing or towing. This starting method could result in permanent damage to the catalytic converter. Use jump leads to start a vehicle with a weak or flat battery.
1) Use only a 12-volt lead-acid battery to jump-start your vehicle. Position the good 12-volt lead-acid battery close to your vehicle so that the jump leads will reach both batteries. When using a bat­tery installed on another vehicle, check that two vehicles do not touch each other. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, except those necessary for safety reasons (for example, headlights or hazard lights).

78R808004
3) Connect jump leads as follows:
1. Connect one end of the first jump lead to the positive (+) terminal of the discharged battery (1 ). 2. Connect the other end to the positive (+) terminal of the booster battery (2). 3. Connect one end of the second jump lead to the negative (-) terminal of the booster battery (2).
4. Make the final connection to an unpainted metal part (3) of engine cylinder head in the vehicle with the discharged battery (1 ).
A WARNING
Never connect the jump lead directly to the negative (-) terminal of the dis­charged battery, or an explosion may occur.
4) If the booster battery you are using is fitted to another vehicle, start the engine of the vehicle with the booster battery. Run the engine at moderate speed. 5) Start the engine of the vehicle with the discharged battery. 6) Remove the jump leads in the exact reverse order in which you connected them.
EMERGENCY SERVICE
Towing your vehicle
(recreational towing)
If you need to have your vehicle towed, contact a professional service. A SUZUKI dealer can provide you with detailed tow­ing instructions.
A WARNING
When you tow your vehicle, follow the instructions below to avoid acci­dents and damage to your vehicle. In addition, be sure to observe govern­ment and local requirements regard­ing vehicle lighting and trailer hitches or tow bars.
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