oil change SUZUKI JIMNY 2019 User Guide

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 20 I 40 I 60 I 80 I 100 I 120 odometer reading or months, whichever comesI mi!es (x1000) 12.5 I 25 I 37.5 I 50 I 62.5 I 75 first. I months/ 12 I 24 I 36 I 48 I 60 I 72 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to "Severe driving conditiontt schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition" schedule.
I *3-2. Fuel lines
= I : I = I : I
-I *3-3. Fuel tank -I
#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-14

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 140 I 160 I 180 I 200 I 220 I 240 odometer reading or months, whichever comesI miles (x1000)I 87.5 I 100 I 112.5 I 125 I 137.5 ! 150 first. 1 monthsI 84 I 96 I 108 I 120 I 132 I 144 ENGINE •1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance -I -I -I 1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 15000 km (9375 miles) or 12 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion. 1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I I I -I I I -I I IGNITION 2-1. Spark plugs When unleaded fuel is used Iridium plug !Replace every 100000 km (62500 miles) or 84 months. Spark plugs When leaded fuel is used, refer to ~severe driving condition~ schedule. FUEL 3-1. Air cleaner filter element Paved-road Inspect every 20000 km (12500 miles) or 12 months. Replace every 40000 km (25000 miles) or 36 months. Dusty condition Refer to "Severe driving condition~ schedule. *3-2. Fuel lines
= I : I = I : I -I I *3-3. Fuel tank -I
#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Stan­dard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-15

INSPECTION AND MAINTENANCE
Interval: This interval should be judged bylf---------------------a"'-<"~ccfl---c~+--,;;;.-+~ odometer reading or months, whichever1 km (x1000)I 20 I 40 I 60 I 80 I 100 I 120 miles (x1000)I 12.5 I 25 I 37.5 I 50 I 62.5 I 75 comes first. If-----------------------"='-"'-'-=-;?l----'-~+---:a,;-+~ months! 12 24 I 36 I 48 I 60 I 72
EMISSION CONTROL SYSTEM •4-1. PCV valve •4-2. Fuel evaporative emission control system BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3) *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings •6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
*6-9. Automatic transmission oil
*6-10. Transfer oil
*6-11. Differential oil 6-12. All latches, hinges and locks *6-13. Air conditioner filter element
Check, *Replacement
Check, *Adjustment (1st 20000 km only)
Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Fluid level *Fluid change *Fluid hose Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fluid is supplied from brake fluid reservoir.
A WARNING
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I I I I I I -I -I -I -I -I -I -R -R -R I I I I I I I -----
-R -R -R I I I I I I I I I I I I
-I -I -I -I -I -I -I -I -I -I -I -I Inspect every 40000 km (25000 miles) or 24 months.
= I 7 I = I 7 I = I 7 Replace every 165000 km (99000 miles). -I -I I I -I -I I Inspect every 40000 km (25000 miles) or 24 months. -R -R -R R
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The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber
safely. Ask your dealer for assistance.
6-16

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl-1-----------------------;c"--f'-;~:cfl-....,;,;_:;,-+----;.;;;-+~ odometer reading or months, whichever1 km (x1000) 140 160 180 I 200 I 220 I 240 miles (x1000) 87.5 100 112.5 125 I 137.5 I 150 comes first. rl---------------------===.cc-:;"'1---",;.;::.-+-',:;;.-+--' months 84 96 108 120 I 132 I 144 EMISSION CONTROL SYSTEM *4-1. PCVvalve *4-2. Fuel evaporative emission control system BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3) *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission all
*6-9. Automatic transmission oil
*6-10. Transfer oil
*6-11. Differential oil 6-12. All latches, hinges and locks *6-13. Air conditioner filter element
Check, *Replacement
Check, *Adjustment (1st 20000 km only)
Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Fluid level *Fluid change *Fluid hose Genuine "SUZUKI GEAR OIL 75W" Other than "SUZUKI GEAR OIL 75W" Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
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I -I I I -I -I -I I -----I
I I . I I I I -I -I -I -I -I -I -R -R -R I I I I I I ---
-R -R -R I I I I I I I I I I I I -I -I -I -I -I -I -I -I -I -I -I -I Inspect every 40000 km (25000 miles) or 24 months.
= I ~ I = I ~ I = I ~ Replace every 165000 km (99000 miles).
-I -I I I -I -I I Inspect every 40000 km (25000 miles) or 24 months. -R -R -R
R I R

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 10 I 20 I 30 I 40 I 50 I 60 odometer reading or months, whichever comesI miles (x1000)I 6.25 I 12.5 I 18.75 I 25 I 31.25 I 37.5 ft~ I months! 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" In the "BEFORE DRIVING" sec-Uon. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "011 change reminder light" in the "BEFORE DRIVING" sec-tion. 1-4. Engine· coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I -I -I I I -I -IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months. FUEL 3-1. Air cleaner filter element"1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) ol 24 months. *3-2. Fuel lines -I -I -I I -I -*3-3. Fuel tank ---I --EMISSION CONTROL SYSTEM *4-1. PCV valve !Inspect every 80000 km (50000 miles) or fB monthsi *4-2. Fuel evaporative emission control system -1-1-1---#1: For further details, see "Engine oil and filter" in this section.
#2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-19

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 70 I 80 I 90 I 100 I 110 I 120 odometer reading or months, whichever comesi miles (x1000) 43.75 I 50 I 56.25 I 62.5 I 68.75 I 75 first. I months 42 I 48 I 54 I 60 I 66 I 72
ENGINE *1-1. Engine accessory drive bell Tension check, *Adjustment, *Replacement -
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1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-tion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion.
1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months.
SUZUKI LLC: Standard (Green) Replace erery 4000~ km (250010 miles) 0136 months.
*1-5. Exhaust system (except catalyst) -I ---I I
IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months.
FUEL 3-1. Air cleaner filter element*1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) or 24 months.
*3-2. Fuel lines = I : I = I = I = I
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EMISSION CONTROL SYSTEM *4-1. PCV valve *4-2. Fuel evaporative emission control system
!Inspect every 80000 km (50000 miles) or 48 months. I -I I I -I I
#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard
(Green)". (Replace every 40000 km (25000 miles) or 36 months.)
6-20

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl, -----------------------=~"-f""'~----a'ica-l--i;ee+ odometer reading or months, whicheveq,r ___________________ =='='c~:,f-"'ii"-+-:;;;'----!-km (x100D) 10 I 20 I 30 I 40 I 50 I 60 miles (x1000) 6.25 I 12.5 I 18.75 I 25 I 31,25 I 37.5 comes first. I
BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3)
months
Check, *Replacement *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable Check, *Adjustment (1st 20000 km only) CHASSIS ANO BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
6-9. Automatic transmission
*6-10. Transfer oil
*6-11. Differential all 6-12. All latches, hinges and locks *6-13. Air conditioner filter elemenr·3
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Fluid level *Fluid change *Fluid hose
Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
A WARNING
6 I 12 I 18 I 24 I 30 I 36
-I -I -I ---I -----I -----R ---I -I -I -I ----
---R ---I -I -I -I -I -I -I -I -I -I -I -I ---I -----I --Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
= I ~ I = I ~ I = I ~ Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48. months. -R -R -R -R ---R
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The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
6-21

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
6-22

Changing engine oil and filter
Drain the engine oil while the engine is still warm.
78RB07003
1) Remove the oil filler cap. 2) Place a drain pan under the drain plug. 3) Using a wrench, remove the drain plug and drain the engine oil.
A CAUTION
The engine oil temperature may be high enough to burn your fingers when the drain plug is loosened. Wait until the drain plug is cool enough to touch with your bare hands.
Tightening torque for drain plug: 35 Nm (3.6 kg-m, 25.8 lb-ft)
A WARNING
Engine oil can be hazardous. Chil­dren and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Repeated, prolonged contact with used engine oil may cause skin can­cer. Brief contact with used oil may irri­tate skin. (Continued)
INSPECTION AND MAINTENANCE
A WARNING
(Continued) To minimize your exposure to used oil, wear a long-sleeve shirt and moisture-proof gloves (such as dish­washing gloves) when changing oil. If oil contacts your skin, wash thor­oughly with soap and water. Launder any clothing or rags if it is with oil. Recycle or properly dispose of used oil and oil filters.
4) Reinstall the drain plug with new gas­ket. Tighten the plug with a wrench to the specified torque.
NOTE: • Whenever the engine oil is changed, the oil life monitoring must be reset to moni­tor the next oil change timing properly To reset the light, consult a SUZUKI dealer. If you reset it by yourself, refer to "Setting mode" in "BEFORE DRIVING" section. For more information of the oil change reminder light and oil life monitoring, refer to "Oil change reminder light (if equipped)" or "Information display" in "BEFORE DRIVING" section. Ask a SUZUKI dealer for changing engine oil and filter If you have difficul­ties.
6-26

· INSPECTION AND MAINTENANCE
A CAUTION
After driving the vehicle, the gear oil temperature may be high enough to burn you. Wait until the oil filler and level plug are cool enough to touch with your bare hands before inspect­ing gear oil level.
NOTICE
Be sure to use new plug with new gas­ket to avoid loose·ness of the plug and oil leakage.
Gear oil change
Since special procedures, materials and tools are required, ask a SUZUKI dealer for this job.
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Clutch pedal
Fluid control clutch
78RB07011
Check the clutch pedal for smooth opera­tion and clutch fiuid level from time to time. If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by a SUZUKI dealer. If the clutch fiuid level is near "MIN" line, fill it up to "MAX" line with DOT3 or SAE J1703 brake fiuid.
Brakes
Brake fluid
MAX
MIN
78RB07011
Check the brake fluid level by looking at the reservoir in the engine compartment. Check that the fiuid level is between "MAX" and "MIN" lines.
NOTICE
If your brake fluid level is near the 11MIN" line, there is a possibility of brake pad and/or shoe wear and brake fluid leakage. Consult with a SUZUKI dealer regarding this possi­bility before filling the reservoir.