transmission oil SUZUKI JIMNY 2019 User Guide

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl, -----------------------=~"-f""'~----a'ica-l--i;ee+ odometer reading or months, whicheveq,r ___________________ =='='c~:,f-"'ii"-+-:;;;'----!-km (x100D) 10 I 20 I 30 I 40 I 50 I 60 miles (x1000) 6.25 I 12.5 I 18.75 I 25 I 31,25 I 37.5 comes first. I
BRAKE *5-1. Brake discs and pads (front) Brake drums and shoes (rear) *5-2. Brake hoses and pipes 5-3. Brake fluid (#3)
months
Check, *Replacement *5-4. Brake (Pedal and fluid level) 5-5. Brake lever and cable Check, *Adjustment (1st 20000 km only) CHASSIS ANO BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil
6-9. Automatic transmission
*6-10. Transfer oil
*6-11. Differential all 6-12. All latches, hinges and locks *6-13. Air conditioner filter elemenr·3
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W"
Fluid level *Fluid change *Fluid hose
Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC"
#3: Clutch fiuid is supplied from brake fiuid reservoir.
A WARNING
6 I 12 I 18 I 24 I 30 I 36
-I -I -I ---I -----I -----R ---I -I -I -I ----
---R ---I -I -I -I -I -I -I -I -I -I -I -I ---I -----I --Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
= I ~ I = I ~ I = I ~ Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48. months. -R -R -R -R ---R
R
The shock absorbers are filled with high pressure gas. Never attempt to disassemble them or throw them into a fire. Avoid storing them near a heater or heating device. When scrapping the absorber, the gas must be released from the absorber safely. Ask your dealer for assistance.
6-21

INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
6-22

Refill with oil and oil leakage check
1) Pour oil through the filler hole and install the filler cap. For the approximate capacity of the oil, refer to "Recommended fuel / lubricants and capacities (approx.)" in "SPECIFI­CATIONS" section. 2) Start the engine and carefully check the oil filter and the drain plug for leakage. Run the engine at various speeds for at least 5 minutes. 3) Stop the engine and wait about 5 min­utes. Check the oil level again and add oil if necessary. Check for leakage again.
NOTICE
When replacing the oil filter, it is recommended that you use a genu­ine SUZUKI replacement filter. If you use an aftermarket filter, check that it is of equivalent quality and follow the manufacturer's instruc­tions. • Oil leakage from the periphery of the oil filter or drain plug indicate incorrect installation or gasket damage. If you find any leakage or are not sure that the filter has been properly tightened, have the vehi­cle inspected by a SUZUKI dealer.
Engine coolant
Selection of coolant
NOTICE
SUZUKI LLC: Super (Blue) coolant; This coolant is already diluted to the proper percentage. Do not dilute with distilled water additionally. Doing so may result in the possibility of freez­ing and/or overheating coolant.
To maintain optimum performance and durability of your engine, use SUZUKI gen­uine coolant or equivalent.
NOTE: If you use the engine coolant other than the SUZUKI LLC: Super (Blue) for replace­ment, follow the schedule of SUZUKI LLC: Standard (Green). To see the detail of the maintenance schedule, refer to "Periodic maintenance schedule" in this section.
This type of coolant is the best for cooling system for the following reasons: • The coolant helps maintain proper engine temperature. It gives proper protection against freez­ing and boiling. It gives proper protection against corro­sion and rust.
INSPECTION AND MAINTENANCE
Failure to use the proper coolant can dam­age your cooling system. Your SUZUKI dealer can help you select the proper cool­ant.
NOTICE
To avoid damaging your cooling sys­tem: Always use a high quality ethylene glycol base non-silicate type cool­ant diluted with distilled water at the correct mixture concentration. Check that the proper mix is 50/50 coolant to distilled water and in no case higher than 70/30. Concentra­tions greater than 70/30 coolant to distilled water will cause overheat­ing conditions. Do not use straight coolant nor plain water (except "SUZUKI LLC: Super {Blue)"). . • Do not add extra inhibitors or addi­tives. They may not be compatible with your cooling system. Do not mix different types of base coolants. Doing so may result in accelerated seal wear and/or the possibility of severe overheating and extensive engine/automatic transmission damage.
6-28

INSPECTION AND MAINTENANCE
60G160
NOTICE
When installing the spark plugs, screw them in with your fingers to avoid stripping the threads. Tighten the spark plugs with a torque wrench to 17.5 Nm (1.7 kg­m, 12.9 lb-ft). Do not allow contami­nants to enter the engine through the spark plug holes when the plugs are removed. Never use spark plugs with the wrong thread size.
6-31
Spark plug gap "a":
ZXU20PR11 1.0-1.1 mm (0.039-0.043 in.) KR6A-10 0.95-1.0Smm (0.037-0.041 in.)
NOTICE
54G106
When replacing spark plugs, you ".hould use the ~rand and type speci­fied for your vehicle. For the specified plugs, refer to "SPECIFICATIONS" section in the end of this book. If you wish to use a brand of spark plug other than the specified plugs, con­sult a SUZUKI dealer.
Gear oil
Manual transmission oil / transfer
oil/ rear differential oil
When adding gear oil, use gear oil with the appropriate viscosity and grade as shown in the chart below.
We highly recommend you use "SUZUKI GEAR OIL 75W" for manual transmission oil and transfer oil.
Manual transmission oil Transfer oil
<: ==:llil:::======> 75W
°C-30 -20 -10 0 10 20 30 40 °F-22 -4 14 32 50 68 86 104
54P120706
We highly recommend you use "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" for front/rear differential oil.
Front/rear differential oil
<~==~7[fil5Wtfi-B~5====>
'C-30 -~0 -10 Of.22 4 14 0 ' 32
20 ' 68 83,60 4p 104
78RB07007

Gear oil level check
Manual transmission
(2)
(1) Oil filler and level plug (2) Oil drain plug
78RB07008
Transfer
4)
(3) Oil filter and level plug (4) Oil drain plug
Front/rear differential
(5) Oil filter and level plug (6) Oil drain plug
INSPECTION AND MAINTENANCE
To check the gear oil level, use the fol­lowing procedure:
1) Park the vehicle on a level surface with the parking brake applied. Then, stop the engine. 2) Remove the oil filler and level plug.
For the manual transmission;
3) If gear oil fiows from the plug hole, the oil level is correct. Reinstall the plug. If gear oil does not fiow from the plug hole, add oil through the filler plug hole until oil fiows a little from the plug hole.
78Rs0100, For the transfer and front/rear differential;
78RB07010
3) Check the inside of the hole with your finger. If the oil level comes up to the bottom of the plug hole, the oil level is correct. If so, reinstall the plug. 4) If the oil level is low, add gear oil through the oil filler and level plug hole until the oil level reaches the bottom of the filler hole, and then reinstall the plug.
Tightening torque for oil filler and level plug
Manual transmission (1 )(2): 23 Nm (2.3 kg-m, 16.6 lb-ft)
Transfer (3)(4): 23 Nm (2.3 kg-m, 16.6 lb-ft)
Front/rear differential (5)(6): (5)50 Nm (5.0 kg-m, 36.2 lb-ft) (6)55 Nm (5.6 kg-m, 40.5 lb-ft)
6-32

SPECIFICATION
ITEM: Recommended fuel/ lubricants and capacities (approx.)
Manual transmission oil "SUZUKI GEAR OIL 75W" 1.2 L (2.1 Imp pt)
Automatic transmission oil "SUZUKI ATF 3317 or Mobil ATF3309 or equivalent to DEXRON® -111" 5.7 L (10.0 Imp pt)
Differential oil Front 1.6 L (2.8 Imp pt) "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" Rear 1.3 L (2.3 Imp pt)
Transfer oil "SUZUKI GEAR OIL 75W" 1.21 L (2.1 Imp pt)
Brake fluid / Clutch fiuid SAE J1703 or DOT3 -
9-8

INDEX
INDEX Brake system warning light ................................................ 2-41
Brakes ................................................................................... 6-33 Symbols Braking .................................................................................. 3-53 "SOS" button ..................................................................... 10-12 Brightness control ...................................................... 2-17. 2-26
A Built date ............................................................................... 10-1
Accelerator pedal ................................................................... 3-7 Bulb replacement ................................................................. 6-47
Accessory socket .................................................................. 5-6 C Adding coolant. .................................................................... 6-29 Catalytic converter ................................................................. 4-9 Adjusting headlight pattern ................................................ 2-60 Central door locking system ................................................. 2-3
Air cleaner ............................................................................ 6-30 Changing engine oil and filter ............................................. 6-26 Air conditioning system ...................................................... 6-58 Changing wheels .................................................................... 7-4 AIRBAG light ............................................................... 1-36. 2-45 Charging light ....................................................................... 2-44
Anti-lock brake system (ABS) ................................... 3-54. 3-56 Chassis serial number ........................................................... 9-1 Anti-lock brake system (ABS) warning light.. ................... 2-42 Child restraint ....................................................................... 10-1 Anti-theft feature .................................................................. 5-76 Child restraint system for countries applied Assist grips ............................................................................ 5-8 for UN Regulation No.16 ............................................. 1-20. 10-7 Automatic headlight leveling system warning light.. ....... 2-50 Child restraint systems ....................................................... 1-18
Automatic heating and air conditioning system Clock ............................................................................ 2-19. 2-29 (climate control) ................................................................... 5-23 Clutch pedal ................................................................... 3-7. 6-33 Automatic light operation ................................................... 2-56 Coolant level check .............................................................. 6-29 Automatic transmission ...................................................... 3-1 O Coolant replacement... ......................................................... 6-29 Average fuel consumption ......................................... 2-20. 2-30 Corrosion prevention ............................................................. 8-1 Average speed ..................................................................... 2-30 Cup holder ............................................................................ 5-11
8 Cup holder and storage area .............................................. 5-1 O
Battery .................................................................................. 6-41 D
Battery replacement .............................................................. 2-7
Bluetooth® audio ................................................................. 5-71
Bluetooth® hands-free ......................................................... 5-62
Daily inspection check list ..................................................... 3-1
Daytime running light .......................................................... 6-50
Daytime running light (D.R.L.) system ............................... 2-58 Brake assist system ............................................................ 3-53 Door locks ............................................................................... 2-2
Brake fluid ............................................................................ 6-33 Drive belt ............................................................................... 6-23 Brake pedal ................................................................... 3-7. 6-34
11-1

INDEX
Listening to a CD ................................................................. 5-48
Listening to an iPod ............................................................ 5-58
Listening to an MP3/WMA/AAC disc .................................. 5-51
Listening to files stored in a USB device .......................... 5-55
Listening to the radio ................................................. 5-41, 5-43
Low engine coolant temperature light (blue color) .......... 2-48
Low fuel warning light ......................................................... 2-47
Low tyre pressure warning light ............................... 2-39, 3-64
M
Main beam (high beam) indicator light .............................. 2-52
Maintenance recommended under severe
driving conditions .............................................................. 10-25
Maintenance recommended under severe
driving conditions (except for EU countries and Israel) .... 6-8
Maintenance recommended under severe
driving conditions (for EU countries and Israel) .............. 6-18
Maintenance schedule .......................................................... 6-2
Malfunction indicator light .................................................. 2-45
Manual heating and air conditioning system .................... 5-17
Manual transmission ............................................................. 3-8
Master warning indicator light ............................................ 2-54
Mirrors .................................................................................. 2-13
0
Odometer ..................................................................... 2-20, 2-32
Oil change reminder light ................................................... 2-53
Oil filter replacement ........................................................•.. 6-27
Oil level check ...................................................................... 6-24
Oil pressure light ...................................•.................•........... 2-44
Open door warning light ..................................................... 2-47
Outside rearview mirrors ..........................•......................... 2-13
Outside rearview mirrors folding switch ........................... 2-14
11-4
p
Parking brake ....................................................................... 6-35
Parking brake lever ................................................................ 3-5
Pedal ........•............................................................................... 3-6
Periodic maintenance schedule
(except for EU countries and lsrael) ..................................... 6-3
Periodic maintenance schedule
(for EU countries and Israel) ............................................... 6-13
Pinching prevention function ............................................. 2-12
Power-assisted brakes ........................................................ 3-53
R
Radio antenna ...................................................................... 5-30
Raising vehicle with garage jack .......................................... 7-3
RDS (Radio Data System) .................................................... 5-45
Rear combination light ........................................................ 6-51
Rear differential oil.. ............................................................. 6-31
Rear fog light indicator light ............................................... 2-53
Rear fog light switch ............................................................ 2-60
Rear passenger's seat belt reminder light... ...................... 2-45
Rear seats ............................................................................... 1-5
Rear window wiper/washer switch ..................................... 2-69
Refill with oil and oil leakage check ................................... 6-28
Refilling ................................................................................. 6-25
Remote audio controls ........................................................ 5-74
Replacing tyres and/or wheels ........................................... 3-71
Running-in .............................................................................• 4-8
s
Seat adjustment ..................................................................... 1-2
Seat belt inspection ............................................................. 1-17
Seat belt pretensioner system ............................................ 1-33
Seat belt reminder ................................................................ 1-15

INDEX
Seat belt warning ................................................................. 10-3 Transfer lever ....................................................................... 3-16
Seat belts and child restraint systems ................................ 1-7 Transfer oil.. .......................................................................... 6-31
Seat position adjustment lever ............................................. 1-3 Trip meter ..................................................................... 2-20, 2-32
Seatback angle adjustment lever ......................................... 1-3 Turn signal control lever ..................................................... 2-66
Selection of coolant. ............................................................ 6-28 Turn signal indicators .......................................................... 2-52
Selector position/ Gearshift indicator ............................... 2-19 Turn signal operation .......................................................... 2-66
Setting mode ........................................................................ 2-23 Tyre changing tool ................................................................. 7-1
Side airbags and side curtain airbags ............................... 1-41 Tyre inspection ..................................................................... 6-37
Side door locks ...................................................................... 2-2 Tyre pressure monitoring system (TPMS) ......................... 3-63
Side turn signal light ........................................................... 6-49 Tyre rotation ......................................................................... 6-38
Spark plugs .......................................................................... 6-30 Tyres ...................................................................................... 6-36
Specified oil .......................................................................... 6-23 u Speed limiter ........................................................................ 3-25 USB socket ............................................................................. 5-7 Speedometer ............................................................... 2-16, 2-26 Using transmission ................................................................ 3-8 Stability control system ...................................................... 3-56 V Starting engine ....................................................................... 3-7
Steering wheel ..................................................................... 6-36 Vehicle cleaning ..................................................................... 8-2
Vehicle identification ............................................................. 9-1 Sun visor ................................................................................ 5-4
Supplemental restraint system (airbags) .......................... 1-35
SUZUKI SAFETY SUPPORT ................................................ 3-27
T
Tachometer ................................................................. 2-16, 2-26
Tailgate ................................................................................... 2-3
Theft deterrent alarm system ............................................... 2-8
Vehicle swaying warning ..................................................... 3-34
w
Warning and indicator lights ............................................... 2-39
Warning and indicator messages ....................................... 2-35
Washing .................................................................................. 8-4
Waxing .................................................................................... 8-6
Windows ............................................................................... 2-10 Theft deterrent light ............................................................. 2-10 Windshield washer ............................................................... 2-68 Thermometer ............................................................... 2-19, 2-29 Windshield washer fluid ...................................................... 6-57 Tilt steering lock lever. ........................................................ 2-70
Towing your vehicle (recreational towing) .......................... 7-6
Traction control system ...................................................... 3-56
Traffic sign recognition ....................................................... 3-39
Trailer towing ....................................................................... 2-72
Windshield wiper and washer lever ................................... 2-67
Windshield wipers ................................................................ 2-68
Wiper and washer operation ............................................... 2-68
Wiper blades ......................................................................... 6-54
11-5

SERVICE STATION INFORMATION
Fuel recommendation:
See page 9-2
For EU countries and Israel:
Classification: ACEAA1/B1, A3/B3, A3/B4, A5/B5
API SL, SM, SN
ILSAC GF-3, GF-4, GF-5
Viscosity: SAE 0W-16, 0W-20, 5W-30
Except for EU countries and Israel:
Classification: SG, SH, SJ, SL, SM, or SN
Viscosity: SAE 0W-20, 5W-30, 1 0W-30, 1 0W-40, 1 SW-40,
20W-40
For further details, see "Engine Oil and Filter" in the
"INSPECTION AND MAINTENANCE" section.
$SUZUKI
Brake fluid:
DOT3 or SAE J1703
Automatic transmission fluid:
SUZUKI ATF3317 or Mobil ATF3309 or equivalent to
DEXRON® -Ill.
Tire cold pressure:
See the "Tire Information Label" located on the
driver's door lock pillar.
llllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllllll 99011-78RB5-01 E
SUZUKI MOTOR CORPORATION Part No. 99011-78RB5-01E June, 2019 Printed in Japan