engine SUZUKI JIMNY 2020 Owners Manual

INSPECTION AND MAINTENANCE
Maintenance recommended under severe driving conditions (for EU countries and Israel)
Follow this schedule if your vehicle is mainly operated under one or more of the following conditions:
• When most trips are less than 6 km (4 miles). When most trips are less than 16 km (1 O miles) and outside temperature remains below freezing.
Idling and/or low-speed operation in stop-and-go traffic. Operating in extremely cold weather and/or on salted roads. Operating in rough and/or muddy areas. Operating in dusty areas. Repeated high speed drive or high engine revolutions. Towing a trailer, if admitted. Schedule should also be followed if the vehicle is used for delivery service, police, taxi or other commercial applications.
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000)I 10 I 20 I 30 I 40 I 50 I 60 odometer reading or months, whichever comesI miles (x1000)I 6.25 I 12.5 I 18.75 I 25 I 31.25 I 37.5 ft~ I months! 6 I 12 I 18 I 24 I 30 I 36 ENGINE *1-1. Engine accessory drive belt Tension check, *Adjustment, *Replacement -
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R *1-2. Valve clearance ---I --1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" In the "BEFORE DRIVING" sec-Uon. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "011 change reminder light" in the "BEFORE DRIVING" sec-tion. 1-4. Engine· coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or 96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months. SUZUKI LLC: Standard (Green) Replace every 40000 km (25000 miles) or 36 months. *1-5. Exhaust system (except catalyst) -I -I -I I I -I -IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months. FUEL 3-1. Air cleaner filter element"1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) ol 24 months. *3-2. Fuel lines -I -I -I I -I -*3-3. Fuel tank ---I --EMISSION CONTROL SYSTEM *4-1. PCV valve !Inspect every 80000 km (50000 miles) or fB monthsi *4-2. Fuel evaporative emission control system -1-1-1---#1: For further details, see "Engine oil and filter" in this section.
#2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard (Green)". (Replace every 40000 km (25000 miles) or 36 months.)
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byl km (x1000) 70 I 80 I 90 I 100 I 110 I 120 odometer reading or months, whichever comesi miles (x1000) 43.75 I 50 I 56.25 I 62.5 I 68.75 I 75 first. I months 42 I 48 I 54 I 60 I 66 I 72
ENGINE *1-1. Engine accessory drive bell Tension check, *Adjustment, *Replacement -
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*1-2. Valve clearance -I ---I
1-3. Engine oil and engine oil filter ACEA Standards or SUZUKI GENUINE OIL (#1) R R R R R R Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-tion. Other than ACEA Standards or SUZUKI GENUINE OIL (#1) Replace every 7500 km (4687 miles) or 6 months. Refer to "Oil change reminder light" in the "BEFORE DRIVING" sec-lion.
1-4. Engine coolant SUZUKI LLC: Super (Blue) (#2) First time only: Replace at 160000 km (100000 miles) or96 months. Second time and after: Replace every 80000 km (50000 miles) or 48 months.
SUZUKI LLC: Standard (Green) Replace erery 4000~ km (250010 miles) 0136 months.
*1-5. Exhaust system (except catalyst) -I ---I I
IGNITION 2-1. Spark plugs Iridium plug !Replace every 30000 km (18750 miles) or 24 months.
FUEL 3-1. Air cleaner filter element*1 Inspect every 2500 km (1562 miles). Replace every 30000 km (18750 miles) or 24 months.
*3-2. Fuel lines = I : I = I = I = I
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*3-3. Fuel tank I
EMISSION CONTROL SYSTEM *4-1. PCV valve *4-2. Fuel evaporative emission control system
!Inspect every 80000 km (50000 miles) or 48 months. I -I I I -I I
#1: For further details, see "Engine oil and filter" in this section. #2: Perform the engine coolant level check under the daily inspection in the "OPERATING YOUR VEHICLE" section. If you use the engine coolant other than "SUZUKI LLC: Super (Blue)" for replacement, follow the schedule of "SUZUKI LLC: Standard
(Green)". (Replace every 40000 km (25000 miles) or 36 months.)
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INSPECTION AND MAINTENANCE
Interval: This interval should be judged byI km (x1000)I 70 I 80 I 90 I 100 I 110 120 odometer reading or months, whicheveq miles (x1000l/ 43.75 50 56.25 I 62.5 I 68. 75 75 comes first. I months 42 48 54 I 60 I 66 72 BRAKE *5-1. Brake discs and pads (front) -I -I -I Brake drums and shoes (rear) -I ---I *5-2. Brake hoses and pipes -I ---I 5-3. Brake fluid (#3) Check, *Replacement -R ---R *5-4. Brake (Pedal and fluid level) -I -I -I 5-5. Brake lever and cable Check, *Adjustment (1 st 20000 km onlv ------CHASSIS AND BODY *6-1. Clutch fluid (#3) *6-2. Clutch (Pedal and fluid level) 6-3. Tyres/Wheels *6-4. Wheel bearings *6-5. Propeller shafts *6-6. Suspension system *6-7. Steering system *6-8. Manual transmission oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" 6-9. Automatic transmission Fluid level *Fluid change *Fluid hose *6-10. Transfer oil Genuine "SUZUKI GEAR OIL 75W"
Other than "SUZUKI GEAR OIL 75W" *6-11. Differential oil Genuine "SUZUKI SUPER GEAR OIL 75W-85 SYNTHETIC" 6-12. All latches, hinges and locks *6-13. Air conditioner filter element *3
#3: Clutch fluid 1s supplied from brake fluid reservoir.
NOTE: This table shows the service schedule up to 120000 km (75000 miles).
-R ---R -I -I -I -I -I -I -I -I -I -I ---I -I ---I -I ---I Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 miles) or 48 months.
-I R I -I R I -I R -I -I -I Replace every 30000 km (18000 miles). Inspect every 60000 km (37500 miles). Inspect every 20000 km (12500 miles) or 12 months. Replace every 80000 km (50000 mlles) or48 months. -R -R -R ---R ---I ---I -I -I -R
Beyond 120000 km (75000 miles), perform the same services at the same intervals shown in the chart. •1 Inspect more frequently if the vehicle is used under dusty conditions. •2 Check or replace as necessary if you usually drive with high speed or high engine revolutions. •3 Clean more frequently if the air flow from the air conditioner decreases.
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INSPECTION AND MAINTENANCE
Drive belt
A WARNING
When the engine is running, keep hands, hair, clothing, tools, etc. away from the moving fan and drive belts.
Check that the drive belt tension is correct while the engine is stopped. If the belt is too loose, insufficient battery charging, engine overheating, poor air conditioning, or excessive belt wear can result. When you push the belt with your thumb midpoint between the pulleys, there should be a deflection according to the following chart.
The belts should also be examined to ensure that they are not damaged.
If you need to replace or adjust the belt have it done by a SUZUKI dealer.
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(2) (4)
78RB07001
(1) Water pump (2) Generator
(3) Idler pulley
(4) Air conditioner compressor
Drive belt deflection (100 N (10 kg, 22 lbs) press)
(a) New: 4.8 -5.9 mm (0.19 -0.23 in.) Readjustment: 6.2 -7 .1 mm (0.24 -0.28 in.)
(b) New: 3.2 -4.1 mm (0.13 -0.16 in.) Readjustment: 4.4 -5.0 mm (0.17 -0.20 in.)
Engine oil and filter
Specified oil
Models for EU countries and Israel
< l:!W-JQ >
(1) < 0W-20 >
~< OW-16 > °C-30 -20 -10 0 10 20 30 40 °F -22 -4 14 32 50 68 86 104
78RB07002
( 1) Preferred
Check that the engine oil you use comes under the quality classification as listed below: • ACEA A1/81, A3/83, A3/84, AS/85 • API SL, SM, SN • ILSAC GF-3, GF-4, GF-5 Select the appropriate oil viscosity accord­ing to the above chart.

(For EU countries and Israel) The replacement timing varies with the type of engine oil that you choose. Refer to "Maintenance schedule" in this section for corresponding maintenance schedule.
SAE 0W-16 ( 1 ) is the best choice for good fuel economy and good startability in cold weather.
NOTE: SUZUKI highly recommends the use of ECSTAR brand engine oil. ECSTAR has been specially formulated for your SUZUKI product and contributes to the desired vehicle performance and ideal driving experience.
Models except for EU countries and Israel
~OW:i!O >
rnw-== '!'° s 10W--JO > (1)< 5W:3o >
"< QW:2~ ~o 'C -30 -20 -10 0 10 20 30 'f -22 -4 14 32 50 68 86 104
78RB07050
(1) Preferred
Be sure that the engine oil you use comes under the quality classification of SG, SH, SJ, SL, SM or SN. Select the appropriate oil viscosity according to the above chart.
SAE 0W-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
NOTE: We recommend that you use SUZUKI gen­uine oil. To purchase it, see a SUZUKI dealer or a qualified workshop.
INSPECTION AND MAINTENANCE
Oil level check
B0G064
52D084
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INSPECTION AND MAINTENANCE
It is important to keep the engine oil at the correct level for proper lubrication of your vehicle's engine. Check the oil level with the vehicle on a level surface. The oil level indication may be inaccurate if the vehicle is on a slope. The oil level should be checked either before starting the engine or at least 5 minutes after stopping the
engine. The handle of the engine oil dipstick is col­ored with yellow for easy identification.
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Pull out the oil dipstick, wipe the oil off with a clean cloth, insert the dipstick all the way into the engine, and then remove it again. The oil on the stick should be between the upper and lower limits shown on the stick. If the oil level indication is near the lower, limit, add enough oil to raise the level to the upper limit.
NOTICE
Failure to check the oil level regularly could lead to serious engine trouble due to insufficient oil.
Refilling
Open Close tr-------~,
• \lc----------,1/.
52RM60020
Remove the oil filler cap and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick. Be careful not to overfill the oil. Too much oil is almost as bad as too little oil. After refilling, start the engine and allow it to idle for about a min­ute. Stop the engine, wait about 5 minutes and check the oil level again.

Changing engine oil and filter
Drain the engine oil while the engine is still warm.
78RB07003
1) Remove the oil filler cap. 2) Place a drain pan under the drain plug. 3) Using a wrench, remove the drain plug and drain the engine oil.
A CAUTION
The engine oil temperature may be high enough to burn your fingers when the drain plug is loosened. Wait until the drain plug is cool enough to touch with your bare hands.
Tightening torque for drain plug: 35 Nm (3.6 kg-m, 25.8 lb-ft)
A WARNING
Engine oil can be hazardous. Chil­dren and pets may be harmed by swallowing new or used oil. Keep new and used oil and used oil filters away from children and pets. Repeated, prolonged contact with used engine oil may cause skin can­cer. Brief contact with used oil may irri­tate skin. (Continued)
INSPECTION AND MAINTENANCE
A WARNING
(Continued) To minimize your exposure to used oil, wear a long-sleeve shirt and moisture-proof gloves (such as dish­washing gloves) when changing oil. If oil contacts your skin, wash thor­oughly with soap and water. Launder any clothing or rags if it is with oil. Recycle or properly dispose of used oil and oil filters.
4) Reinstall the drain plug with new gas­ket. Tighten the plug with a wrench to the specified torque.
NOTE: • Whenever the engine oil is changed, the oil life monitoring must be reset to moni­tor the next oil change timing properly To reset the light, consult a SUZUKI dealer. If you reset it by yourself, refer to "Setting mode" in "BEFORE DRIVING" section. For more information of the oil change reminder light and oil life monitoring, refer to "Oil change reminder light (if equipped)" or "Information display" in "BEFORE DRIVING" section. Ask a SUZUKI dealer for changing engine oil and filter If you have difficul­ties.
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INSPECTION AND MAINTENANCE
Oil filler replacement
1) Using an oil filter wrench, turn the oil fil­ter counterclockwise and remove ii. 2) Using a clean rag, wipe off the mount­ing surface on the engine where the new filter will be seated. 3) Smear a small amount of engine oil around the rubber gasket of the new oil filter. 4) Screw the new filter by hand until the fil­ter gasket contacts the mounting sur­face.
(1) Loosen (2) Tighten
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54G092
Tightening (viewed from filter top)
(1)
(1) Oil filter (2) 3/4 turn
NOTICE
(2)
54G093
To tighten the oil filter properly, it is important to accurately identify the position at which the filter gasket first contacts the mounting surface.
5) Tighten the filter as specified below from the point of contact with the mounting surface (or to the specified torque) using an oil filter wrench.
Tightening torque for oil filter: 3/4 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)
NOTICE
To prevent oil leakage, check that the oil filter is tight, but do not over­tighten it.

Refill with oil and oil leakage check
1) Pour oil through the filler hole and install the filler cap. For the approximate capacity of the oil, refer to "Recommended fuel / lubricants and capacities (approx.)" in "SPECIFI­CATIONS" section. 2) Start the engine and carefully check the oil filter and the drain plug for leakage. Run the engine at various speeds for at least 5 minutes. 3) Stop the engine and wait about 5 min­utes. Check the oil level again and add oil if necessary. Check for leakage again.
NOTICE
When replacing the oil filter, it is recommended that you use a genu­ine SUZUKI replacement filter. If you use an aftermarket filter, check that it is of equivalent quality and follow the manufacturer's instruc­tions. • Oil leakage from the periphery of the oil filter or drain plug indicate incorrect installation or gasket damage. If you find any leakage or are not sure that the filter has been properly tightened, have the vehi­cle inspected by a SUZUKI dealer.
Engine coolant
Selection of coolant
NOTICE
SUZUKI LLC: Super (Blue) coolant; This coolant is already diluted to the proper percentage. Do not dilute with distilled water additionally. Doing so may result in the possibility of freez­ing and/or overheating coolant.
To maintain optimum performance and durability of your engine, use SUZUKI gen­uine coolant or equivalent.
NOTE: If you use the engine coolant other than the SUZUKI LLC: Super (Blue) for replace­ment, follow the schedule of SUZUKI LLC: Standard (Green). To see the detail of the maintenance schedule, refer to "Periodic maintenance schedule" in this section.
This type of coolant is the best for cooling system for the following reasons: • The coolant helps maintain proper engine temperature. It gives proper protection against freez­ing and boiling. It gives proper protection against corro­sion and rust.
INSPECTION AND MAINTENANCE
Failure to use the proper coolant can dam­age your cooling system. Your SUZUKI dealer can help you select the proper cool­ant.
NOTICE
To avoid damaging your cooling sys­tem: Always use a high quality ethylene glycol base non-silicate type cool­ant diluted with distilled water at the correct mixture concentration. Check that the proper mix is 50/50 coolant to distilled water and in no case higher than 70/30. Concentra­tions greater than 70/30 coolant to distilled water will cause overheat­ing conditions. Do not use straight coolant nor plain water (except "SUZUKI LLC: Super {Blue)"). . • Do not add extra inhibitors or addi­tives. They may not be compatible with your cooling system. Do not mix different types of base coolants. Doing so may result in accelerated seal wear and/or the possibility of severe overheating and extensive engine/automatic transmission damage.
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